Solid-state thermoelectric technology offers a promising solution for converting waste heat to useful electrical power. Both high operating temperature and high figure of merit zT are desirable for high-efficiency thermoelectric power generation. Here we report a high zT of ∼1.5 at 1,200 K for the p-type FeNbSb heavy-band half-Heusler alloys. High content of heavier Hf dopant simultaneously optimizes the electrical power factor and suppresses thermal conductivity. Both the enhanced point-defect and electron–phonon scatterings contribute to a significant reduction in the lattice thermal conductivity. An eight couple prototype thermoelectric module exhibits a high conversion efficiency of 6.2% and a high power density of 2.2 W cm⁻² at a temperature difference of 655 K. These findings highlight the optimization strategy for heavy-band thermoelectric materials and demonstrate a realistic prospect of high-temperature thermoelectric modules based on half-Heusler alloys with low cost, excellent mechanical robustness and stability.

Distorted thermal properties: Thermoelectric devices can convert waste heat into electricity, providing one path for improving energy efficiency. Jiang et al. leveraged entropy engineering to synthesize a single-phase high-entropy alloy with attractive thermoelectric properties. By increasing the number of elements in the alloy, the resulting disorder helps to stabilize against breakdown into multiple phases. The disordered and distorted crystal lattice suppresses thermal transport while maintaining the electrical properties, which boosts the heat-conversion efficiency of the material. Science , this issue p. 830