Selecting appropriate materials is crucial for mitigating the severe economic and safety challenges posed by microbiologically induced corrosion (MIC) in marine and industrial settings. This study focuses on the MIC behavior of 316L austenitic stainless steel and 2205 duplex stainless steel that is caused by the metabolic activities of D. vulgaris during a life span of 7 days. Cell counts, weight loss, electrochemical measurements, and surface characterization were employed to evaluate the materials’ resistance to MIC. Specifically, 2205 DSS exhibited a 60% lower weight loss (0.02 vs. 0.05 mg/cm²), a 42% lower maximum pit depth (2.11 vs. 3.64 μm), and an orders-of-magnitude lower corrosion current density (0.094 vs. 2.0 μA cm⁻²) compared to 316L SS, demonstrating its superior resistance to D. vulgaris MIC. XRD and XPS analyses revealed that although FeS formed on both materials, FeS₂—a thermodynamically stable deep-sulfidation product—was only present on 316L, indicating a more advanced corrosion stage. The absence of FeS₂ on 2205 suggests limited sulfide corrosion progression. These findings confirm the advantage of duplex stainless steel in mitigating D. vulgaris-induced corrosion and provide insights into the selection of materials for MIC-prone environments.

In this study, dried biomass of the alga Chlorella vulgaris was ground into a powder as an eco-friendly, low-cost inhibitor to mitigate the corrosion of carbon steel in acidic solutions. Electrochemical and weight loss measurements, surface morphology observations, adsorption isotherms, activation energy, and potential of zero charge calculations were applied to evaluate the inhibition performance. Electrochemical results indicate that C. vulgaris powder can simultaneously inhibit both the anodic and cathodic corrosion processes of carbon steel, demonstrating good inhibition performance and classifying it as a mixed-type inhibitor with both anodic and cathodic characteristics. Weight loss data further confirm that at a concentration of 300 mg/L, the corrosion inhibition efficiency reaches 88%. The fitted adsorption isotherm reveals that the adsorption of Chlorella vulgaris powder on the carbon steel surface follows the Langmuir model. Density functional theory (DFT) and molecular dynamics simulations indicate that the excellent inhibition performance is attributed to the combined effects of physisorption and chemisorption of constituents such as amino acids and cellulose present in C. vulgaris.