Polymer degradation is critical for polymer flooding because it can significantly influence the viscosity of a polymer solution, which is a dominant property for polymer enhanced oil recovery (EOR). In this work, physical experiments and numerical simulations were both used to study partially hydrolyzed polyacrylamide (HPAM) degradation and its effect on polymer flooding in heterogeneous reservoirs. First, physical experiments were conducted to determine basic physicochemical properties of the polymer, including viscosity and degradation. Notably, a novel polymer dynamic degradation experiment was recommended in the evaluation process. Then, a new mathematical model was proposed and an in-house three-dimensional (3D) two-phase polymer flooding simulator was designed to examine both polymer static and dynamic degradation. The designed simulator was validated by comparison with the simulation results obtained from commercial software and the results from the polymer flooding experiments. This simulator further investigated and validated polymer degradation and its effect. The results of the physical experiments showed that the viscosity of a polymer solution increases with an increase in polymer concentration, demonstrating their underlying power law relationship. Moreover, the viscosity of a polymer solution with the same polymer concentration decreases with an increase in the shear rate, demonstrating shear thinning. Furthermore, the viscosity of a polymer solution decreased with an increase in time due to polymer degradation, exhibiting an exponential relationship. The first-order dynamic degradation rate constant of 0.0022 day⁻¹ was greater than the first-order static degradation rate constant of 0.0017 day⁻¹. According to the simulation results for the designed simulator, a 7.7% decrease in oil recovery, after a cumulative injection volume of 1.67 pore volume (PV) was observed between the first-order dynamic degradation rate constants of 0 and 0.1 day⁻¹, which indicates that polymer degradation has a detrimental effect on polymer flooding efficiency.

In this paper, physical experiments and numerical simulations were applied to systematically investigate the non-Newtonian flow characteristics of heavy oil in porous media. Rheological experiments were carried out to determine the rheology of heavy oil. Threshold pressure gradient (TPG) measurement experiments performed by a new micro-flow method and flow experiments were conducted to study the effect of viscosity, permeability and mobility on the flow characteristics of heavy oil. An in-house developed novel simulator considering the non-Newtonian flow was designed based on the experimental investigations. The results from the physical experiments indicated that heavy oil was a Bingham fluid with non-Newtonian flow characteristics, and its viscosity-temperature relationship conformed to the Arrhenius equation. Its viscosity decreased with an increase in temperature and a decrease in asphaltene content. The TPG measurement experiments was impacted by the flow rate, and its critical flow rate was 0.003 mL/min. The TPG decreased as the viscosity decreased or the permeability increased and had a power-law relationship with mobility. In addition, the critical viscosity had a range of 42–54 mPa∙s, above which the TPG existed for a given permeability. The validation of the designed simulator was positive and acceptable when compared to the simulation results run in ECLIPSE V2013.1 and Computer Modelling Group (CMG) V2012 software as well as when compared to the results obtained during physical experiments. The difference between 0.0005 and 0.0750 MPa/m in the TPG showed a decrease of 11.55% in the oil recovery based on the simulation results, which demonstrated the largely adverse impact the TPG had on heavy oil production.

Polymer flooding (PF) in heterogeneous heavy oil reservoirs is not only closely related to polymer degradation, but also to non-Newtonian flow. In this paper, both experimental and simulation methods are combined to investigate this type of flooding. Through experiments, the degradation of polymer, rheological properties of fluids, and flow of fluids in porous media were determined. Based on the experimental results, a novel mathematical model was established, and a new PF simulator was designed, validated, and further applied to study the effects of polymer degradation, polymer solution shear thinning, and non-Newtonian flow on PF in heterogeneous heavy oil reservoirs. These experimental results demonstrated that the polymer first-order static degradation rate constant was lower than the polymer first-order dynamic degradation rate constant; the polymer solution and heavy oil were non-Newtonian fluids, with shear thinning and Bingham fluid properties, respectively; and the heavy oil threshold pressure gradient (TPG) in low-permeability porous media was higher than that in high-permeability porous media. All comparison results showed that the designed simulator was highly accurate and reliable, and could well describe both polymer degradation and non-Newtonian flow, with special emphasis on the distinction between polymer static and dynamic degradation and heavy oil TPG. Furthermore, the simulation results verified that polymer degradation, polymer solution shear thinning, and heavy oil TPG all had negative effects on the efficiency of PF in heterogeneous heavy oil reservoirs.

The flow of polymer solution and heavy oil in porous media is critical for polymer flooding in heavy oil reservoirs because it significantly determines the polymer enhanced oil recovery (EOR) and polymer flooding efficiency in heavy oil reservoirs. In this paper, physical experiments and numerical simulations were both applied to investigate the flow of partially hydrolyzed polyacrylamide (HPAM) solution and heavy oil, and their effects on polymer flooding in heavy oil reservoirs. First, physical experiments determined the rheology of the polymer solution and heavy oil and their flow in porous media. Then, a new mathematical model was proposed, and an in-house three-dimensional (3D) two-phase polymer flooding simulator was designed considering the non-Newtonian flow. The designed simulator was validated by comparing its results with those obtained from commercial software and typical polymer flooding experiments. The developed simulator was further applied to investigate the non-Newtonian flow in polymer flooding. The experimental results demonstrated that the flow behavior index of the polymer solution is 0.3655, showing a shear thinning; and heavy oil is a type of Bingham fluid that overcomes a threshold pressure gradient (TPG) to flow in porous media. Furthermore, the validation of the designed simulator was confirmed to possess high accuracy and reliability. According to its simulation results, the decreases of 1.66% and 2.49% in oil recovery are caused by the difference between 0.18 and 1 in the polymer solution flow behavior indexes of the pure polymer flooding (PPF) and typical polymer flooding (TPF), respectively. Moreover, for heavy oil, considering a TPG of 20 times greater than its original value, the oil recoveries of PPF and TPF are reduced by 0.01% and 5.77%, respectively. Furthermore, the combined effect of shear thinning and a threshold pressure gradient results in a greater decrease in oil recovery, with 1.74% and 8.35% for PPF and TPF, respectively. Thus, the non-Newtonian flow has a hugely adverse impact on the performance of polymer flooding in heavy oil reservoirs.

Due to the spatial network structure, heavy oil has a high threshold pressure gradient when it flows through porous media, and the threshold pressure gradient plays a crucial role in the distribution of remaining oil. In previous study, the common methods to measure the threshold pressure gradient include the microflow-established differential pressure (MFEDP) method, capillary equilibrium method, and the percolation curve fitting method. In this study, a sample from the SZ36-1 oilfield was analyzed for the basic physical properties based on the comparison of the previous measurement to study the influence of mobility on the threshold pressure gradient and then an independently developed numerical simulator was established to study the effect of the threshold pressure gradient on the remaining oil distribution considering the permeability range, crude oil viscosity, well network deployment, well spacing, and fluid recovery rate. The results show that the SZ36-1 oilfield fluid belongs to Bingham fluids with yield stress and the mobility having an exponent relation to the threshold pressure gradient based on the measurement of the MFEDP method. Considering the threshold pressure gradient of heavy oil, the uneven distribution of remaining oil is intensified and the remaining oil is enriched. This study provides a reference for efficient development of heavy oil reservoirs.