Experiments have assessed various polymer composites for radiation shielding in diverse applications. These composites are lighter and non-toxic when compared to lead (Pb), making them particularly effective in diagnostic imaging for shielding against low-energy photons. This study demonstrates the fabrication of four composites by combining a base material, specifically a high-density polyethylene (HDPE) polymer, with 10% and 20% silicon (Si) and silicon carbide (SiC), respectively. Additionally, 5% molybdenum (Mo) was incorporated into the composites as a heavy metal element. The composites obtained were fabricated into 20 disks with a uniform thickness of 2 mm each. Discs were exposed to radiation from a low-energy X-ray source (32.5–64.5 keV). The chemical and physical properties of composites were assessed. The shielding ability of samples was evaluated by determining the linear and mass attenuation coefficients (μ and μ_m), radiation protection efficiency (RPE), half-value layer (HVL), and mean free path (MFP). According to our findings, supplementing HDPE with additives improved the attenuation of beams. The μ_m values showed that composite X-ray shielding characteristics were enhanced with filler concentration for both Si and SiC. Polymer composites with micro-molecule fillers shelter X-rays better than polymers, especially at low energy. The HVL and MFB values of the filler are lower than those of the pure HDPE sample, indicating that less thickness is needed to shield at the appropriate energy. HC-20 blocked 92% of the incident beam at 32.5 keV. This study found that increasing the composite sample thickness or polymer filler percentage could shield against low-energy radiation.

The increasing utilization of radiation in medicine, industry, and water purification highlights the need for efficient radiation-protection materials. This study investigates lead-free polymer composites based on high-density polyethylene (HDPE) filled with four metallic fillers: tungsten carbide (WC), molybdenum carbide (MoC), tungsten (W), and molybdenum (Mo) at 15 wt%. The objective is to evaluate their potential as alternatives to lead for shielding ionizing radiation. Mechanical performance was examined through tensile testing, while thermal stability was assessed based on the residual mass. Radiation-attenuation behavior was analyzed through linear and mass attenuation coefficients (µ and µₘ), radiation protection efficiency (RPE), half-value layer (HVL), mean free path (MFP), buildup factors (B), and effective atomic number (Z_eff) within the 47.9–248 keV energy range. The HDPE/W composite exhibited the greatest enhancement, with a mass attenuation coefficient (µₘ) 82.5% higher than that of pure HDPE, along with the highest linear attenuation coefficient (µ). Furthermore, tungsten-loaded samples achieved an RPE of 98.05% at 47.9 keV. The increased density, low B, and high Z_eff values collectively contribute to superior shielding performance. These findings indicate that HDPE filled with WC, MoC, W, and Mo are promising lead-free candidates for low-energy X-ray shielding applications.