In order to make bioplastics accessible for a wider spectrum of applications, ready-to-use plastic material formulations should be available with tailored properties. Ideally, these kinds of materials should also be “home-compostable” to simplify their organic recycling. Therefore, materials based on PLA (polylactid acid) and PHB (polyhydroxybutyrate) blends are presented which contain suitable additives, and some of them contain also thermoplastic starch as a filler, which decreases the price of the final compound. They are intended for various applications, as documented by products made out of them. The produced materials are fully biodegradable under industrial composting conditions. Surprisingly, some of the materials, even those which contain more PLA than PHB, are also fully biodegradable under home-composting conditions within a period of about six months. Experiments made under laboratory conditions were supported with data obtained from a kitchen waste pilot composter and from municipal composting plant experiments. Material properties, environmental conditions, and microbiology data were recorded during some of these experiments to document the biodegradation process and changes on the surface and inside the materials on a molecular level.

The work is focused on the study of the influence of different types of inorganic fillers, in combination with modifiers, on the rheological, thermal, and mechanical properties of a biodegradable mixture based on PLA/PHB. Ten types of inorganic fillers based on talc, magnesium hydroxide, aluminum hydroxide, calcium carbonate, and silicon dioxide were used in the study, along with three types of modifiers. It was concluded that fillers containing reactive OH groups on their surface act as strong pro-degradants in PLA/PHB blends, and their degrading effect can be suppressed by the addition of reactive modifiers. Each modifier acts specifically with different types of fillers. Therefore, it is necessary to select a suitable filler/modifier combination not only for fillers with different chemical compositions but also for fillers with different morphologies within the same chemical type. Moreover, the preparation of PLA/PHB/magnesium hydroxide blends with suitable processing and application properties opens the possibility of developing environmentally friendly polymeric materials with a reduced flammability. The addition of talc, which has a platelet structure, can increase the barrier properties of the mixture.

This study examines binary blends of three types of polyhydroxyalkanoates (PHAs)—poly(3-hydroxybutyrate) (PHB), poly(3-hydroxybutyrate-co-3-hydroxyhexanoate) (PHBH), and poly(3-hydroxybutyrate-co-4-hydroxybutyrate) (P3HB4HB)—with a focus on their rheological, thermal, and mechanical behavior. The blends exhibit partial miscibility in both the melt and solid states. Glass transition analysis revealed that semicrystalline/amorphous PHA combinations are fully miscible (single Tg) at amorphous PHA contents below 30 wt%. Above this threshold, a two-phase morphology develops, consisting of crystalline spherulites embedded in an amorphous matrix. When the amorphous PHA content reached ≥30 wt%, the blends could be oriented by stretching, yielding materials that display thermoplastic elastomer (TPE)-like behavior without chemical modification of the base polymers. Thermal and mechanical characterization, supported by X-ray diffraction of samples before and after orientation, confirmed that the elastomeric properties originate from the multiphase architecture formed by crystalline and amorphous domains interconnected through a miscible amorphous fraction.