A novel Al-Mg-Si aluminum alloy with the addition of the micro-alloying element Er and Zr that was promptly quenched after extrusion has been studied. The solid solution and aging treatment of the novel alloy are studied by observing the microstructure, mechanical properties, and strengthening mechanism. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) techniques are employed to examine the changes in the microstructure resulting from various solid solution treatments and aging treatments. The best strengthening effect can be achieved when the solubility of the MgSi phase and precipitate β″ (Mg₂Si phase) is at their maximum. The addition of Er and Zr elements promotes the precipitation of the β″ phase and makes the b″ phase more finely dispersed. The aging strengthening of alloys is a comprehensive effect of the dislocation cutting mechanism and bypass mechanism, the joint effect of diffusion strengthening of Al₃(Er,Zr) particles and the addition of Er and Zr elements promoting the precipitation strengthening of β″ phases. In this paper, by adding Er and Zr elements and exploring the optimal heat treatment system, the yield strength of the alloy reaches 437 MPa and the tensile strength reaches 453 MPa after solid solution treatment at 565 °C/30 min and aging at 175 °C/10 h.

The corrosion behavior of carbon steel was investigated in deaerated, moderately alkaline conditions (pH 9.8) at room temperature. This study was mainly focused on the influences of carbonate and bicarbonate ions, exposure time, and scale formation on the corrosion rate. The corrosion rate was calculated from Linear Polarization Resistance (LPR) measurements, Electrochemical Impedance Spectroscopy (EIS), analyzing Potentiodynamic Polarization (PDP) curves, and based on time-resolved dissolved iron concentration measurements through Inductively Coupled Plasma Optical Emission Spectrometry (ICP-OES). Surface characterization of corrosion products was performed by means of Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray analysis (EDX). The results showed that the presence of carbonate and bicarbonate significantly modified the corrosion behavior of the steel electrodes and gave rise to corrosion rates of several hundreds of μ m y ⁻¹ , over time decreasing to levels around 100–200 μ m y ⁻¹ . This decrease in corrosion rate was related to scale formation that introduced a certain degree of mass transport limitations. Nevertheless, the corrosion rates remain relatively high, which has implications for engineering. To explain these high corrosion rates, a mechanistic model was proposed, including two combined effects: a chemical and an electrochemical effect. The different methods to determine corrosion rates were found to yield comparable results.

The hot compression experiment of homogenized Al−5.2Mg−0.6Mn−0.29Zn−0.16Er–0.12Zr alloy was carried out by the Gleeble-3500 thermal simulation testing system. The deformation behavior in temperatures of 350~500 ℃ and deformation rates of 0.01~10 s⁻¹ was studied. The relationship between stress and strain rate and deformation temperature was analyzed. The constitutive equation of alloy high-temperature deformation was constructed by the Zener–Hollomon method, and the hot working diagram with the true strain of 0.2 and 0.5 was constructed according to the dynamic material model. The research results show that flow stress has a positive correlation with strain rate and a negative correlation with temperature. The steady flow stress during deformation can be described by a hyperbolic sinusoidal constitutive equation. Adding Er and Zr into Al−Mg alloy can not only refine grains and strengthen precipitation but also form a core–shell Al₃(Er, Zr) phase. In the deformation process, Al₃(Er, Zr) precipitates can pin dislocations and inhibit dynamic recrystallization (DRX). Dynamic recovery (DRV) is dominant during hot deformation. The mechanism of dynamic recovery is dislocation motion. At high temperatures, Al₃(Er, Zr) can also inhibit grain coarsening. The average hot deformation activation energy of the alloy is 203.7 kJ/mol. This high activation energy can be due to the pinning effect of Er and Zr precipitates. The processing map of the alloy was analyzed and combined with the observation of microstructure, the hot deformation instability zone of the alloy was determined, and the suitable process parameters for hot deformation were obtained, which were 450~480 °C, and the strain rate is 0.01~0.09 s⁻¹.

A novel Al-Cu-Zr alloy is designed in this paper, which provides a method for further improving the strength of Al-Cu alloys. In this paper, the addition of the micro-alloying element Zr in Al-Cu alloy was studied. The effect of aging treatment on the mechanical properties and precipitation behavior of the alloy was studied. With the addition of Zr, Al₃Zr phases were formed in the alloy, which acts as obstacles to dislocation motion. In addition, Al₃Zr phases can be used as the nucleation site of θ′ phases to promote precipitation. All this can improve the strength of Al-Cu alloys. After one-step aging, corresponding to the highest hardness, the largest amount of θ′ phases were observed in the alloy matrix. By contrast, after two-step aging, the θ′ phases were finer, and a large amount of Guinier–Preston (GP) zones formed during the pre-aging step, which were transformed into denser and finer θ′ phases in the secondary aging step. After the same solution treatment (540 °C/12 h), undergoing 120 °C/4 h + 175 °C/10 h two-step aging, the ultimate tensile strength, yield strength, and elongation of the Al-Cu-Zr alloy were 398.7 MPa, 313.3 MPa, and 7.9%, respectively.