The transportation sector is responsible for about 16% of worldwide greenhouse gas emissions. Despite efforts for a sensible reduction by means of new technologies’ development, the average age of a vehicle fleet is 12.3 years in the European Union. In light of this, actions aiming at improving the efficiency of circulating vehicles can prove effective in the short to mid-term. Introducing performance packages in standard fuels could allow a reduction in the CO₂ emissions of whole vehicle fleets without any modification to powertrain. Such a kind of additive is generally used in premium fuels; deposit control additives can reduce or control the deposits at intake valves and at nozzle holes with benefits for the fuel efficiency and exhaust emissions. Further improvements in combustion phasing can be achieved with cetane/octane improver. This paper aims to assess the influence of two performance packages on the exhaust emissions and fuel consumption of five vehicles set to be as representative as possible of circulating Italian passenger cars and light commercial fleet vehicles (LCVs). Based on the literature datasets, three Euro 4 vehicles were selected with a mileage representative of each single vehicle class: two passenger cars (one spark ignition and one diesel) and an LCV. Further, two diesel Euro 6 vehicles, a passenger car and an LCV, were tested to investigate the effect of fuel additives on the combustion of vehicles compliant with current homologation regulation. Exhaust emissions and fuel consumption were experimentally estimated on a chassis dynamometer over a worldwide harmonized light vehicles test cycle (WLTC) in a climate-controlled laboratory. Each vehicle was preliminarily tested when running with base fuel, then a 3000 km clean-up stage was performed using the additive package. Finally, WLTC tests were repeated. Results demonstrated the efficiency of the performance packages with a reduction between 1.2% (diesel Euro 6 passenger car) and 8.1% (diesel Euro 4 passenger car) in fuel consumption. Similar trends were found for CO₂ emissions. Further, a sensible reduction in THCs, CO and PM was found for each vehicle class.

In line with EU decarbonization targets for the heavy-duty transport sector, this study proposes an analytical methodology to assess the impact of diesel performance additives on fuel consumption in Euro 6 heavy-duty vehicles, the prevailing standard in the circulating European road tractor fleet. A fleet of five N3-category road tractors equipped with tanker semi-trailers was monitored over two phases. During the first 10-month baseline phase, the vehicles operated with standard EN 590 diesel (containing 6–7% FAME); in the second phase, they used a commercially available premium diesel containing performance-enhancing additives. Fuel consumption and route data were collected using a GPS-based system interfaced with the engine control unit via the OBD port and integrated with the fleet tracking platform. After applying data filtering to exclude low-quality or non-representative trips, a 1% reduction in fuel consumption was observed with the use of fuel with additives. Route-level analysis revealed higher savings (up to 5.1%) in high-load operating conditions, while most trips showed improvements between −1.6% and −3.4%. Temporal analysis confirmed the general trend across varying vehicle usage patterns. Aggregated fleet-level data proved to be the most robust approach to mitigate statistical variability. To evaluate the potential impact at scale, a European scenario was developed: a 1% reduction in fuel consumption across the 6.75 million heavy-duty vehicles in the EU could yield annual savings of 2 billion liters of diesel and avoid approximately 6 million tons of CO₂ emissions. Even partial adoption could lead to meaningful environmental benefits. Alongside emissions reductions, fuel additives also offer economic value by lowering operating costs, improving engine efficiency, and reducing maintenance needs.