The proper recovery of resources such as nitrogen and phosphorus present in the manure from intensive livestock farming is essential in order to allow environmental sustainable zootechny especially in densely populated areas where these activities are historically prevalent. The experiences at full-scale established that the ammonia stripping allows recovery from 35% to 50% of nitrogen depending on the type of substrate treated with anaerobic digestion and on the nitrogen content/form in the digestate. This study focuses on the ammonia stripping on digestate derived from anaerobic digestion of livestock manure and corn silage. Two different full-scale plants are studied including a packed column and an air bubble reactor without filling material with the aim to reduce fouling issues due to the content of suspended solids in digestate. The main results suggest that the use of an air bubble reactor could treat digestate with high concentration of suspended solids. A deeper study based on a two-level factorial experiment highlights that the temperature is an important parameter that influences the ammonia removal yields. Thus, a proper management of available thermal energy is very important.
Per- and polyfluoroalkyl substances (PFAS) constitute a group of organofluorine chemical synthetic compounds widely used in industries and manufacturing due to their hydrophobic properties. However, PFAS have been found to cause negative human health outcomes. Therefore, a strong interest in the possible removal of these compounds from wastewater (WW) has been shown. This work aims to present a systematic analysis of the scientific literature related to the innovative and alternative adsorbent materials that can be used for treating PFAS-contaminated WW. Moreover, the adsorption processes are considered, focusing the attention on virgin adsorbent materials and biochar as adsorbents. Virgin adsorbent materials comprise conventional adsorbent materials, functional clays, metal–organic frameworks, and functionalized organic polymers. Biochar includes materials obtained from agricultural or food residues and from sewage sludge. The review shows that conventional treatment units using virgin adsorbent materials are characterized by high adsorption capacity, but also high costs. In addition, the refunctionalization of adsorbent materials is difficult to obtain. On the contrary, biochar, which is a residual product of other production processes, appears to be a cost-effective solution.
The recovery of livestock manure, rich in nutrients, as fertilizer in agriculture, could pose the risk of an excessive load of nitrogen on the soil. Ammonia stripping is one of the available technologies for reducing the amount of nitrogen in the digestate obtained by the anaerobic digestion of manure. The study investigated the performance and energy consumption of a full-scale ammonia-stripping plant, equipped with a bubble reactor and working without the use of any alkaline reagent under semi-batch conditions. Stripping tests were conducted on the liquid fraction of the digestate, studying the current and optimized operative conditions of the plant. The main variables influencing the process were pH, temperature, airflow, and feed characteristics. In the experimental tests, the pH spontaneously increased to 10, without dosing basifying agents. Higher temperatures favoured the stripping process, the higher tested value being 68 °C. The airflow was kept equal to 15 Nm3 h−1 m−3digestate in the pre-stripping and to 60 Nm3 h−1 m−3digestate in the stripping reactors, during all tests. The energy requirement was completely satisfied by the CHP (combined heat and power) unit fed with the biogas produced by manure digestion. Results showed anaerobic digestion coupled with stripping to be a suitable solution for removing up to 81% of the ammonium with neither external energy input nor reagent dosage.
Phosphorus depletion represents a significant problem. Ash of incinerated biological sewage sludge (BSS) contains P, but the presence of heavy metals (e.g., Fe and Al) is the main issue. Based on chemical characterization by SEM-EDS, ED-XRF and ICP-OES techniques, the characteristics and P content of bottom ash (BA) and fly ash (FA) of incinerated BSS were very similar. On BA, P extraction carried out in counter- current with an S:L ratio of 1:10 and H2SO4 0.5 M led to better extraction yields than those of a similar test with H2SO4 1 M and an S:L ratio of 1:5 (93% vs. 86%). Comparing yields with H2SO4 0.5 M (S:L ratio of 1:10), the counter-current method gave better results than those of the crossflow method (93% vs. 83.9%), also improving the performance obtained with HCl in crossflow (93% vs. 89.3%). The results suggest that the purification of the acid extract from heavy metals with pH variation was impractical due to metal precipitation as phosphates. Extraction with H2SO4 and subsequent treatment with isoamyl alcohol represented the best option to extract and purify P, leading to 81% extraction yields of P with low amounts of metals.
Minimizing the biological sewage sludge (BSS) produced by wastewater treatment plants (WWTPs) represents an increasingly difficult challenge. With this goal, tests on a semi-full scale Thermophilic Alternate Membrane Biological Reactor (ThAlMBR) were carried out for 12 months. ThAlMBR was applied both on thickened (TBSS) and digested biological sewage sludge (DBSS) with alternating aeration conditions, and emerged: (i) high COD removal yields (up to 90%), (ii) a low specific sludge production (0.02–0.05 kgVS produced/kgCODremoved), (iii) the possibility of recovery the aqueous carbon residue (permeate) in denitrification processes, replacing purchased external carbon sources. Based on the respirometric tests, an excellent biological treatability of the permeate by the mesophilic biomass was observed and the denitrification kinetics reached with the diluted permeate ((4.0 mgN-NO3−/(gVSS h)) were found comparable to those of methanol (4.4 mgN-NO3−/(gVSS h)). Moreover, thanks to the similar results obtained on TBSS and DBSS, ThAlMBR proved to be compatible with diverse sludge line points, ensuring in both cases an important sludge minimization.
To date, the management of high-strength wastewater represents a serious problem. This work aims to evaluate the performance on chemical pollutants and on sludge production of one of the two full-scale thermophilic membrane bioreactors (ThMBRs) currently operational in Italy, based on monitoring data of the last two and a half years. Removal yields on COD, N-NOx, non-ionic and anionic surfactants (TAS and MBAS), increased with the input load up to 81.9%, 97.6%, 94.7%, and 98.4%, respectively. In the period of stability, a very low value of sludge production (0.052 kgVS kgCOD−1) was observed. Oxygen uptake rate (OUR) tests allowed us to exclude the possibility that mesophilic biomass generally exhibited any acute inhibition following contact with the aqueous residues (ARs), except for substrates that presented high concentrations of perfluoro alkyl substances (PFAS), cyanides and chlorides. In one case, nitrifying activity was partially inhibited by high chlorides and PFAS concentration, while in another the substrate determined a positive effect, stimulating the phenomenon of nitrification. Nitrogen uptake rate (NUR) tests highlighted the feasibility of reusing the organic carbon contained in the substrate as a source in denitrification, obtaining a value comparable with that obtained using the reference solution with methanol. Therefore, respirometric tests proved to be a valid tool to assess the acute effect of AR of ThMBR on the activity of mesophilic biomass in the case of recirculation.