We report studies of multiphoton mechanisms of plasmon excitation and their influence on the femtosecond-laser induced sub-wavelength ripple generation in large-bandgap dielectric and semiconducting transparent materials. An extended Drude-Sipe formalism is applied to quantitatively estimate the real part of the dielectric function which is dependent on the carrier density. The theory is able to predict the ripple periods for selected materials in good agreement with the experimental observations. Possible limitations at very small spatial periods are also discussed.

We have studied particle acceleration in different nanostructured targets irradiated by high intensity laser pulses of high contrast. We find that the maximum energy of emitted particles and their directionality is significantly enhanced in the case of nanostructured targets with respect to plane targets. We have studied theoretically in detail the generation and propagation of fast electrons in nanowire targets. Such targets exhibit an extraordinary high conversion efficiency of laser energy into electron kinetic energy. We observe guiding of electron bunches along the wires. Results from theory and simulation compare reasonably well with the experimental data.

Laser chemical machining (LCM) is a non-conventional processing method that enables a smooth and precise micro structuring of metallic surfaces. However, a high-quality removal is limited to a laser power window of some 100 mW. This is due to the high sensibility to removal disturbances, such as the deposition of metallic salts and oxides. In this work, the dynamic process behavior around the transition from a disturbance-free to a disturbed removal is investigated for the laser chemical machining of titanium (3.7024) and stainless steel (AISI 304) in different phosphoric acid solutions. Therefore, the removal cavities are recorded using confocal scanning microscopy and characterized regarding width, depth and quality in dependence of the laser power, feed velocity and electrolyte concentration. While the removal characteristics within the disturbance-free regime are found to be material-independent, the disturbed regime is strongly dependent on the tendency of the material to gas bubble adherence. Additional CCD records of the interaction zone reveal that the transition to the disturbed regime is accompanied by significant light reflections and thereby indicate the influence of adhering gas bubbles on disturbing the removal process. Moreover, typical removal disturbances are presented and discussed with regard to the responsible mechanisms for their occurrence.

The feasibility of femtosecond laser-induced periodic nanostructures on thin Ti and Cu foils (thickness down to 1 μm) is demonstrated. At pulse durations of 120 fs and a wavelength of 400 nm, periods of 61 nm to 320 nm were obtained. Particle-in-cell simulations of laser ion acceleration processes with such nanostructured targets indicate their potential for high energy particle physics applications. In particular, a measurable enhancement of the proton cut-off energy and a significant enhancement of the number of accelerated particles compared to non- or weakly structured targets of same thickness and material are expected.

Laser chemical machining represents a promising technology for manufacturing metallic micro parts. It is usually based on the selective thermal activation of electrochemical material dissolution of self-passivating metals in an electrolyte environment. Prior to widespread industrial acceptance, its machining quality needs to be classified within the subtractive machining processes and the range of machinable materials needs to be expanded. For this purpose, line and square cavities with dimensions ≤300 μm are machined into high speed steel HS10-4-3-10 in a H₃PO₄-environment and compared to those of the self-passivating cobalt-chrome alloy Stellite 21. As a result, the laser-induced removal velocities in HS10-4-3-10 amount to 50 μm/s. These are two orders of magnitudes higher than the background etching (2 nm/s at room temperature) and three times higher than those obtained in Stellite 21 (12 μm/s). However, the microscopic and spectroscopic analyses of both materials reveal a high shape accuracy with edge radii from 10 to 20 μm, a surface roughness down to 0.8 μm and a negligible microstructural impact. Despite lower removal rates and higher surface roughness, laser chemical machining provides higher dimensional accuracy in comparison with micro milling and shows its suitability for micro machining of structures <200 μm.