Among all the techniques studied to overcome fouling generated in dead-end filtration, the injection of air during backwashes proved to be the most effective. Indeed, shear stress engendered by the two-phase flow enhanced particle removal on membrane surface. This work aims to study the injection of air to drain the membranes before backwash. Firstly, the efficiency of this backwash procedure was evaluated during the ultrafiltration of seawater on a semi industrial pilot plant using different operating conditions. Then, the treatment of seawater, doped with oyster gametes to simulate the filtration of shellfish hatchery effluents, was performed to confirm the hydraulic performance of the air backwash. Indeed, the release of gametes, expulsed by exotic bivalves in the natural environment, could be a risk for the biodiversity preservation. The impact of air backwash on the integrity of oocytes and spermatozoa was identified using flow cytometry and microscopic analyses. When oyster gametes were added, their retention by ultrafiltration was validated. The impact of air backwash on these species viability was a significant information point for the implementation of this process on shellfish production farms.
The main objective of this paper is to study the effect of new air backwash on dead-end ultrafiltration of seawater with a pilot at semi-industrial scale (20 m3/day). To control membrane fouling, two different backwashes were used to clean the membrane: classical backwash (CB) and new air backwash (AB) that consists of injecting air into the membrane module before a classical backwash. To evaluate the efficiency of AB and CB, a resistance in series model was used to calculate each resistance: membrane (Rm), reversible (Rrev) and irreversible (Rirr). The variation of the seawater quality was considered by integrating the turbidity variation versus time. The results indicate clearly that AB was more performant than CB and frequency of AB/CB cycles was important to control membrane fouling. In this study, frequencies of 1/5 and 1/3 appear more efficient than 1/7 and 1/9. In addition, the operation conditions (flux and time of filtration) had an important role in maintaining membrane performance—whatever the variation of the seawater quality.
Microalgae, being able to produce a variety of bioactive compounds, represent a promising resource for numerous industrial applications. However, their large-scale production remains constrained by biological, technical and economic factors. Open ponds, which are predominantly employed on an industrial scale, yield lower levels of algae in comparison to those obtained in closed reactors. Consequently, the processing of substantial volumes is necessitated during the harvesting process. This study explores the potential of microfiltration as an alternative to conventional harvesting processes to optimise yields and preserve biomass quality. The evaluation of various ceramic membranes, including new-generation prototypes, was conducted according to several operating parameters (flux, backwash mode, recirculation rate). The objective was to obtain microalgae concentrate while preserving cell integrity. Three species (Odontella aurita, Phaeodactylum tricornutum and Dunaliella salina) were considered for issues directly related to industrial cultivation such as seasonality, strain variability and the state of the culture at the time of harvest. An effective cleaning protocol was also developed, applicable to all the conditions tested. The ceramic membranes demonstrated a high degree of resistance to fouling, with their low tortuosity promoting effective backwashing. The membrane process resulted in a high level of cell recovery and volume concentration factors that were comparable to those achieved by conventional methods. In comparison with alternative concentration processes, it is also economically viable, thus confirming its potential as a robust and efficient alternative for industrial-scale microalgae harvesting.