In response to the demand for high-power, long-pulse-width 532 nm lasers in the medical and industrial processing fields, this paper explains how the laser cavity of a high-power Nd:YAG 532 nm laser can be extended while maintaining the laser’s q-parameter by using a 4f optical system. The results show that at a repetition rate of 10 kHz, the extended cavity achieved a maximum average power of 112 W. Compared with the short cavity, the power was not significantly reduced. The pulse width was extended from 56 ns to 85 ns, and its broadening ratio reached 46.5%. The laser maintained good beam quality during high-power operation.

A high-power, long-pulse-width acousto-optical Q-switched 1064 nm laser based on a multi-pass cavity (MPC) is reported in this paper. First, a plano-concave MPC structure satisfying the Q-preserving configuration was designed and introduced into an acousto-optical Q-switched plano-plano cavity Nd:YAG laser, extending the original laser cavity length by 1200 mm. The laser achieved a maximum average output power of 123.6 W with a repetition rate of 10 kHz. At this power level, the laser pulse width was broadened to 157.5 ns, which can be compared to 82.5 ns without the MPC structure, achieving a broadening ratio of 90.9%. The beam quality factors were $M_x^2$ = 10.75 in the horizontal direction and $M_y^2$ = 11.37 in the vertical direction. The experimental results demonstrate that inserting an MPC into the cavity is an effective method for broadening the pulse width of nanosecond lasers.