Biomass gasification, as a thermochemical method, has attracted interest due to the growing popularity of biofuel production using syngas or pure hydrogen. Additionally, this hydrogen production method, when integrated with CO2 capture, may have negative CO2 emissions, which makes this process competitive with electrolysis and coal gasification. This article presents the results of process and economic analyses of a hydrogen production system integrated with a commercial, fluidized-bed solid fuel gasification reactor (SES technology—Synthesis Energy Systems). With the use of a single gasification unit with a capacity of 60 t/h of raw biomass, the system produces between 72.5 and 78.4 t/d of hydrogen depending on the configuration considered. Additionally, assuming the CO2 emission neutrality of biomass processing, the application of CO2 capture leads to negative CO2 emissions. This allows for obtaining additional revenue from the sale of CO2 emission allowances, which can significantly reduce the costs of hydrogen production. In this analysis, the breakthrough price for CO2 emissions, above which the hydrogen production costs are negative, is USD 240/t CO2.
The state of the art in methane pyrolysis does not yet provide a definitive answer as to whether the concept of an elementary reaction is universally applicable to the apparently simple process of methane dissociation. Similarly, the literature currently lacks a comprehensive and unambiguous description of the methane pyrolysis process and, in particular, a single model that would well represent its course at both the micro and macro scales. Given the wide range of conditions under which this reaction can occur—whether thermal or thermo-catalytic, in solid or fluidized bed reactors—it is crucial to evaluate the usefulness of different kinetic models and their compatibility with basic thermodynamic principles and design assumptions. To address these research gaps, the authors analysed the thermodynamic and kinetic dependencies involved in the thermal decomposition of methane, using the synthesis of methane from its elemental components and its reversibility as a basis for exploring suitable kinetic models. Using experimental data available in the literature, a wide range of kinetic models have been analysed to determine how they all relate to the reaction rate constant. It was found that regardless of whether the process is catalytic or purely thermal, for temperatures above 900 °C the reversibility of the reaction has a negligible effect on the hydrogen yield. This work shows how the determined kinetic parameters are consistent with the Kinetic Compensation Effect (KCE) and, by incorporating elements of Transition State Theory (TST), the possibility of the existence of Entropy–Enthalpy Compensation (EEC). The indicated correspondence between KCE and EEC is strengthened by the calculated average activation entropy at isokinetic temperature Based on these results, the authors also show that changes in the activation energy can only serve as an estimate of the optimal process conditions, since the isoconversion temperature () is shown to depend not only on thermodynamic principles but also on the way the reaction is carried out, with temperature (T) and pressure (P) locally compensating each other.
The study presents the results of research on using fixed-bed, activated carbon (AC) adsorbers in the cleaning of heavily tar-laden producer gas from the gasification of biomass. The efficiency of removal of organic compounds as well as the remaining adsorption capacity of the bed were determined using a spectrum of commonly applied diagnostic methods, including qualitative and quantitative analyses of the adsorbed compounds and changes in the pore volume of the bed material (IN, MN). The authors compare these lab quantifications with a simple technique which is based on the analysis of the changes in the position of temperature front in the bed. The main benefit of the latter is the possibility of performing the diagnostics of the bed “online” and using low-cost temperature measurements. The test was performed using a commercially available AC Desotec AIRPEL 10-3 and real producer gas obtained through the gasification of alder chips. For tar, VOC and C2–C5 compounds, the removal efficiencies reached respectively 74.5%-wt., 52.8%-wt., and 85.5%-wt. Obtained results indicate that depending on the final application of the gas, the use of dry adsorption systems is an interesting alternative to the well-established but complicated, cumbersome, and costly wet scrubbers. Moreover, a concept for in situ regeneration of the adsorbent, coupled with direct reforming of the tars, is presented and discussed.
Sewage sludge management is a major challenge in modern wastewater treatment, as sludge contains organic matter, nutrients, pathogens, heavy metals, and emerging contaminants. Increasing wastewater volumes from urbanization and population growth have led to steadily rising global sludge production, emphasizing the need for sustainable and resource-efficient treatment strategies. Conventional methods—such as landfilling, land application, and biological treatment—face limitations due to contaminant risks, regulatory restrictions, and incomplete pollutant removal. Thermal and thermochemical processes offer substantial volume reduction, energy recovery, and resource valorization. Incineration is widely implemented and ensures complete oxidation but requires high energy input and emission control. Gasification and pyrolysis produce syngas, bio-oil, and biochar, supporting circular economy applications, while hydrothermal carbonization (HTC) efficiently converts wet sludge into hydrochar without intensive drying. This study presents a comparative life cycle assessment (LCA) and mass–energy assessment of these four thermal treatment methods, highlighting their environmental impacts, energy efficiencies, and resources’ recovery potential to support more sustainable sludge management.
Fly ash microspheres, also called cenospheres, have many valuable properties that allow them to be widely used. Some of its most important properties are its mechanical and thermal strength as well as its chemical stability. These features constitute an important commercial parameter. Refining processes aim to select the highest quality product from raw materials that meets the expectations of recipients. Generally, preparing a final product involves selecting the appropriate sequence and parameters of the grain separation process. However, the key to the optimal selection of these parameters is knowledge of the specificity of the processed raw material. Microspheres are materials that are created spontaneously, uncontrolled, and without the possibility of intentionally influencing their properties. Therefore, due to the potential directions of microsphere use, it is justified to study the relationship between density, grain size, and mechanical strength. Understanding these relationships in microspheres from various sources is particularly important at the stage of planning refining processes. This paper presents the results of research on microspheres from two different sources. The tested raw materials (microspheres) are subjected to densiometric and grain analysis. Also, mechanical strength was determined for the separated density fractions and grain classes. The test results did not show significant correlations between the tested features of the microspheres. In the case of both raw materials, the highest density was observed in the smallest grain classes, and the highest mechanical strength was determined for microspheres with grain sizes in the range of 75–100 µm. For this grain size range, the value of mechanical strength is 26 for raw Material 1 and 38 for raw Material 2. The shares of this grain fraction in the microsphere stream are 11.2% and 16%, respectively. An important difference that may significantly affect the efficiency of the refining process is the method of distribution of the primary falling parts, which affects the mechanical strength of the tested raw materials.
Based on literature data, an analysis was conducted on the thermodynamic and kinetic dependencies of the thermal decomposition of methane. Course of this process was analysed for both thermal and thermal-catalytic conditions. The elementary reaction, i.e. the synthesis of methane from its elements, including its reversibility, was used as the basis for the for considerations on the kinetic model. The conversion degree was adopted as the kinetic parameter (kinetic variable) since this measure is essential for determining the amount of carbon deposit formed and thus closing the mass balance of this process. Several different kinetic models for the elementary reaction were analysed to determine how do they relate in regard to the constant of the reaction rate. It was determined that regardless of whether the process is catalytic or purely thermal, for temperatures t>900°C, the influence of reversibility of the reaction, has negligible influence on the yield of hydrogen produced, and thus can be omitted from the kinetic models. Special attention was given to iron-based catalysts, analysing the reactivity of Fe/C systems. It was demonstrated that the determined kinetic parameters satisfy the Kinetic Compensation Effect (KCE). Furthermore, by incorporating elements of Transition State Theory (TST), the existence of Entropy-Enthalpy Compensation (EEC) was highlighted. Based on these findings Authors show that through analysis of the changes in activation energy (E=20–421 kJ·mol-1) only an estimate of the optimal process conditions can be found, because the isoconversional temperature is also dependent on the way in which the reaction is conducted (T_{iso}=1200-1450K\ >\ \ T_{eq}). In other words, it was found that strong influences of such factors as T, P, etc. can locally compensate each other. Finally, it was also shown that the relations between KCE and EEC complement each other, which is confirmed by the determined average activation entropy at the isokinetic temperature (∆SB= -275.0 J·(mol·K)-1).