The composition of a commercial duplex stainless steel was modified with boron additions (3.5, 4.5, and 5.5 wt.%) and processed by rapid-quenching techniques: Melt-spinning, copper-mold casting, and high-velocity oxygen fuel (HVOF). Spray deposition was also used to produce alloys as the process may induce rapid-solidified-like microstructures. These processing routes led to microstructures with distinguished corrosion resistance. Among the alloys with different boron contents, the 63.5Fe25Cr7Ni4.5B composition enabled the production of fully amorphous ribbons by melt-spinning. The cooling rate experienced during copper-mold casting, high-velocity oxygen fuel, and spray deposition did not ensure complete amorphization. The crystalline phases thereby formed were (Fe,Cr)₂B and (Fe,Mo)₃B₂ borides in an austenitic-matrix with morphology and refinement dependent of the cooling rates. Fully amorphous 63.5Fe25Cr7Ni4.5B ribbons exhibited outstanding corrosion resistance in chloride-rich alkaline and acid media with negligible corrosion current densities of about 10⁻⁸ A/cm² and a broad passivation plateau. Although the specimens of the same composition produced by HVOF process and spray deposition exhibited lower corrosion resistance because of intrinsic porosity and crystalline phases, their corrosion behaviors were superior to those of AISI 1045 steel used as substrate with the advantage to be reinforced with hard borides known to be resistant against wear.

The Cr₄₀Co₄₀Ni₂₀ multi-principal element alloy (MPEA) displays a single-phase face centered cubic initial structure, which partially transforms to hexagonal close packed (HCP) phase by transformation-induced plasticity (TRIP) during straining, as evidenced by nanometric HCP lamellae that provide enhanced mechanical properties. This MPEA also exhibits significant yield strength—grain size dependence, given by the high Hall–Petch coefficients (k = 667 MPa/μm^−0.5 and σ₀ = 299 MPa). The high activation energy for grain growth (Q_G = 533 kJ/mol) leads to refined grain structures after conventional heat treatments. These features, combined with the large solid solution strengthening of Cr-rich Cr-Co-Ni MPEAs, grant the Cr₄₀Co₄₀Ni₂₀ alloy a great combination of strength and ductility under tension. Finally, an empirical equation is proposed to describe the stacking fault energy (SFE) of Cr-Co-Ni alloys, contributing to the prediction of the acting deformation mechanisms. Such findings highlight the potential of compositional tuning to enhance multiple strength and deformation mechanisms in the Cr-Co-Ni system.