Sewer infrastructure is vital for flood prevention, environmental protection, and public health. As part of sewer infrastructure, sewer systems are prone to degradation. Traditional maintenance methods for sewer systems are largely manual and reactive and rely on inconsistent data, leading to inefficient maintenance. The KaSyTwin research project addresses the urgent need for efficient and resilient sewer system management methods in Germany, aiming to develop a methodology for the semi-automated development and utilization of digital twins of sewer systems to enhance data availability and operational resilience. Using advanced multi-sensor robotic platforms equipped with scanning and imaging systems, i.e., laser scanners and cameras, as well as artificial intelligence (AI), the KaSyTwin research project focuses on generating digital twin-enabled representations of sewer systems in real time. As a project report, this work outlines the research framework and proposed methodologies in the KaSyTwin research project. Digital twins of sewer systems integrated with AI technologies are expected to facilitate proactive maintenance, resilience forecasting against extreme weather events, and real-time damage detection. Furthermore, the KaSyTwin research project aspires to advance the digital management of sewer systems, ensuring long-term functionality and public welfare via on-demand structural health monitoring and non-destructive testing.
In recent decades, the condition of many bridge structures has deteriorated and the need for maintenance measures has increased. Until now, these maintenance measures have mainly been carried out manually and reactively. The use of digital 3D models based on Building Information Modelling (BIM) can remedy this situation and create the basis for predictive maintenance management. While the generation of 3D models of new bridge structures is simple, the digitization of existing structures can be a complex process. This article provides an overview of the state of the scientific practice with regard to the procedures, technologies and data used to generate 3D models of existing bridge structures using the BIM method. Using a systematic literature analysis, scientific databases are searched for suitable literature and analysed with predefined filtering parameters. The results provide a uniform understanding of the current status quo of the digitisation of existing bridge structures and show existing degrees of digitisation and automation.
Efficient bridge scanning and documentation are crucial for creating reliable digital 3D models. However, scanning workflows often rely on implicit practitioner experience rather than standardized protocols. This paper presents practical insights derived from a Multiple Case Study (MCS) of ten heterogeneous, real-world bridges in Germany. The study evaluates Terrestrial Laser Scanning (TLS), Mobile Laser Scanning (MLS) and Unmanned Aerial Systems (UAS) photogrammetry. The findings isolate distinct performance trade-offs. TLS offers high accuracy but suffers from shadowing occlusions. Conversely, UAS provides operational flexibility but introduces geometric vulnerabilities, including photogrammetric reconstruction noise on fine structures and SLAM trajectory drift on vibrating spans. To unify these insights, a generalized, BPMN-compliant process model mapping the complete data acquisition lifecycle under legal and spatial constraints is defined. This research provides an actionable, practical guide to optimize data quality and efficiency in structural engineering workflows.