Zr-based bulk metallic glasses have been attracting tremendous interest of researchers because of their unique combination of mechanical and chemical properties. However, their application is limited as large-scale production is difficult due to the limitation of cooling rate. Recently, additive manufacturing technology has been proposed as a new solution for fabricating bulk metallic glasses without size limitation. In this study, selective laser melting technology was used to prepare Zr₆₀Fe₁₀Cu₂₀Al₁₀ bulk metallic glass. The laser parameters for fabricating full dense amorphous specimens were investigated. The mechanical and corrosion resistance properties of the prepared samples were measured by micro-compression and electrochemical corrosion testing, respectively. Lastly, Zr₆₀Fe₁₀Cu₂₀Al₁₀ bulk metallic glass (BMG) with dispersed nano-crystals was made, and good deformation ability was revealed during micro-compression test. The corrosion resistance decreased a bit due to the crystalline phases. The results provide a promising route for manufacturing large and complex bulk metallic glasses with better mechanical property and acceptable corrosion resistance.

The microstructure and micro-mechanics around the repaired interface, and the tensile properties of laser additive repaired (LARed) Inconel 625 alloy were investigated. The results showed that the microstructure around the repaired interface was divided into three zones: the substrate zone (SZ), the heat-affected zone (HAZ), and the repaired zone (RZ). The microstructure of the SZ had a typical equiaxed crystal structure, displaying simultaneously precipitated block-shaped MC-type carbides (NbC, TiC), with bimodal sizes of approximately 10 μm and 0.5 μm and an irregularly shaped flocculent Laves phase. Recrystallization occurred in the HAZ, and led to significant grain growth; a portion of the second phase dissolved in the original grain boundaries. In the RZ, there was a columnar crystal structure, and the size increased with increasing deposition thickness. Moreover, the microstructure between the layer interface and layer interior was quite different, presenting an overlapping transition zone (OTZ), in which the dendritic structure coarsened and more Laves phase were precipitated, compared to in the layer interior. The hardness and tensile properties of the LARed samples were equivalent to those of the wrought substrate, which indicates that laser additive repairing (LAR) is a reliable repair solution for damaged and mis-machined components comprising Inconel 625 alloy.

The physico-chemical properties of the Uranium intermetallic compound are of technological importance for improvement of the safety and compatibility of nuclear engineering systems. Diffusion couple samples with U and Cu were assembled and U-Cu intermetallic compounds were fabricated at interface by hot pressure diffusion method at a treatment temperature of 350 °C to 650 °C and at a pressure of 168 MPa in a vacuum furnace. The microstructure and element distribution of the compound phase have been studied by means of SEM, EDS, and XRD. The result showed that a new phase was developed to a thickness of approximately 10 μm with a ration of U:Cu with 1:5. Mechanical properties such as elastic moduli and hardness of the compound have been studied by means of nanoindentation. The nanoindentation testing on sample indicated that hardness of Uranium intermetallic compound are higher than that of metal U and Cu. Uranium intermetallic compound and U have a Young’s moduli with 121 GPa, 160 GPa respectively. The elastic/plastic responses of U-Cu intermetallic compound and U under nanoindentation tests were also discussed in detail.