In recent years, with the increasing severity of energy and environmental issues, countries have vigorously developed the new energy automotive industry. To reduce the difficulty of driver operation and increase endurance mileage, this article proposes a regenerative braking control strategy for a single-pedal pure electric commercial vehicle. Firstly, the single-pedal control system’s hierarchical approach was designed to contain the driver’s intention analysis and torque calculation layers. After identifying the driver’s intention, a logic threshold method was used to determine the braking pattern. Then, a fuzzy theory was used, with road gradient, braking strength, and speed as input parameters, and the ratio coefficient of braking force as the output parameter. A hybrid regenerative braking strategy was formulated based on the ideal distribution curve. Finally, the proposed strategy was verified through simulation and a constant-speed car-following experiment. The constant-speed car-following experiment results show that the maximum optimization rate of energy consumption provided by the proposed single-pedal regenerative braking control strategy is 5.81%, and the average optimization rate is 4.33%. This strategy can effectively reduce energy consumption and improve the economic performance of single-pedal pure electric commercial vehicles.

Given the influence of the randomness of driving conditions on the energy management strategy of vehicles, deep reinforcement learning considering driving conditions prediction was proposed. A working condition prediction model based on the BP neural network was established, and the correction coefficient of vehicle demand torque was determined according to the working condition prediction results. An energy management strategy and deep reinforcement learning were integrated to build an energy management strategy with deep reinforcement learning based on driving condition prediction. Simulation experiments were conducted according to the actual collected working condition data. The experimental results show that the energy management strategy, i.e., deep reinforcement learning considering working condition prediction, has faster convergence speed and more vital self-learning ability, and the equivalent fuel consumption per 100 km under different driving conditions is 6.411 L/100 km, 6.327 L/100 km, and 6.388 L/100 km, respectively. Compared with the unimproved strategy, the fuel economy can be improved by 3.18%, 3.08%, and 2.83%. The research shows that the energy management strategy, the deep reinforcement learning based on driving condition prediction, is effective and adaptive.

In order to improve the shifting quality of pure electric commercial vehicles, a torque control strategy based on the driving intention during the shifting process is presented in this paper. Firstly, dynamic analysis is conducted on the lifting and twisting stage in the two-speed Automated Mechanical Transmission (AMT) shift process without a synchronizer. Secondly, fuzzy identification is performed on the driver’s expected acceleration, incorporating the driver’s acceleration intention into the lifting and twisting process, and, further, the output time correction factor k is deblurred. Finally, the control time of the lifting and reducing torque is corrected to achieve dynamic adjustment of the control parameters during the shift process. The actual vehicle test results indicate that the proposed control strategy can enhance the shifting quality and adapt the performance of a vehicle to the driver’s expectations and requirements.

In order to reduce energy consumption, improve driving mileage, and make vehicles adopt driver styles, research on automatic optimization of control strategy based on driver style is conducted in this paper. According to the structure of the powertrain, the vehicle control strategy is designed and a driver-style recognition model based on fuzzy recognition is added to the rule-based control strategy to improve the driver adaptation of the vehicle. In order to further improve the energy-saving effect of the strategy, the control strategy based on driver style is automatically optimized by the Isight optimization platform to make the strategy reach optimum. The test results show that the strategy based on driver style is able to adapt to different styles of drivers and the economy of the vehicle is improved by 2.06% compared with pre-optimization, which validates the effectiveness of the strategy.

Hybrid electric mining trucks operating in open-pit environments encounter highly variable gradients and payload conditions that standard energy management strategies fail to address adequately. Existing approaches are predominantly calibrated for full-load scenarios and neglect the accelerated battery degradation resulting from sustained high-power cycling, undermining long-term operational viability. This study presents a multi-objective energy management framework that couples real-time driving condition recognition with dynamic programming (DP) optimization for a 130-tonne hybrid mining truck. Field data collected from an open-pit mine in Heilongjiang Province were used to construct six physically representative driving conditions via principal component analysis and K-means clustering. A Bidirectional Gated Recurrent Unit (Bi-GRU) network (2 layers, 128 hidden units per direction) was trained on a route-based temporal split, attaining 95.8% classification accuracy across all six conditions. Condition-specific powertrain modes were subsequently defined, and a DP formulation with a weighted-sum cost function was solved to jointly minimize diesel consumption and battery capacity fade—quantified through a semi-empirical effective electric quantity metric. A marginal rate of substitution (MRS) analysis was conducted to identify the optimal trade-off between fuel economy and battery life preservation. In the DP cost function, the weight coefficient μ (ranging from 0 to 1) governs the relative emphasis placed on battery degradation minimization versus fuel consumption minimization: μ = 0 corresponds to pure fuel minimization, whereas μ = 1 corresponds to pure battery degradation minimization. The MRS analysis identified μ = 0.1 as the knee point of the Pareto trade-off: relative to pure fuel minimization (μ = 0), this setting reduces effective electric quantity by 6.1% while increasing fuel consumption by only 1.4% (MRS = 4.36). Against a rule-based baseline, the proposed strategy improves fuel economy by 12.3% and extends battery service life by 15.7%. Co-simulation results were validated against onboard fuel-flow measurements; absolute simulated and measured fuel consumption values are reported route-by-route, with deviations within 4.5%. A three-layer BP neural network (3 inputs, two hidden layers of 20 and 10 neurons, 1 output) trained on the DP solution reproduces near-optimal performance—with fuel consumption and effective electric quantity increases below 1.0% and 1.1%, respectively—while reducing computation time by over 96% (from approximately 52,860 s to 1836 s for the 1800 s driving cycle), demonstrating practical feasibility for real-time deployment.

To further explore the energy-saving potential of power-split hybrid electric vehicles, this paper addresses issues in traditional Radial Basis Function (RBF) neural network-based vehicle speed prediction methods, which rely solely on time-varying information from historical speed sequences of the host vehicle, leading to problems such as idle overestimation, large local prediction errors, and low prediction accuracy across different time horizons. An improved RBF neural network-based vehicle speed prediction method that integrates multi-sensor information is proposed. This method identifies the driver’s driving intention through a fuzzy inference system, extracts historical speed sequences within a fixed time window in a rolling manner, and integrates inter-vehicle motion characteristic parameters obtained through fusion of millimeter-wave radar and camera data. These multi-dimensional influencing factors are used as inputs to the RBF neural network for vehicle speed prediction. Based on this, an energy management optimization model for the vehicle is established, with the goal of optimizing fuel economy. The model predictive control (MPC) strategy is employed, and the Dynamic Programming (DP) algorithm is used to solve for the real-time optimal torque distribution among various power sources within a limited time horizon. Finally, simulation validation is conducted on the MATLAB/Simulink platform under the CHTC-B driving cycle, CCBC driving cycle, and actual road driving cycle. The results show that, compared with the traditional method adopting Radial Basis Function (RBF) neural network-based vehicle speed prediction and rule-based energy management, the proposed method improves the vehicle’s fuel economy by 4.11%.