The excellent abrasion resistance of high-chromium cast irons (HCCIs) is given by an optimal combination of hard eutectic and secondary carbides (SC) and a supporting matrix. The tailoring of the microstructure is performed by heat treatments (HTs), with the aim to adjust the final properties (such as hardness and abrasion resistance). In this work, the influence of chemical composition on the microstructure and hardness of HCCI_26%Cr is evaluated. An increase in the matrix hardness was detected after HTs resulting from combining precipitation of M₂₃C₆ SC during destabilization, and austenite/martensite transformation during quenching. Kinetic calculations of the destabilization process showed that M₇C₃ secondary carbides are the first to precipitate during heating, reaching a maximum at 850 °C. During subsequent heating up to 980 °C and holding at this temperature, they transformed completely to M₂₃C₆. According to the MatCalc simulations, further precipitation of M₂₃C₆ occurred during cooling, in the temperature range 980–750 °C. Both phenomena were related to experimental observations in samples quenched after 0-, 30-, 60- and 90-min destabilization, where M₂₃C₆ SC were detected together with very fine SC precipitated in areas close to eutectic carbides.

The excellent abrasion resistance of high chromium cast irons (HCCIs) stems from the dispersion of the hard iron-chromium eutectic carbides. The surrounding matrix on the other hand, provides sufficient mechanical support, improving the resistance to cracking deformation and spalling. Prior knowledge of the microstructural characteristics is imperative to appropriately design subsequent heat treatments, and in this regard, employing computational tools is the current trend. In this work, computational and experimental results were correlated with the aim of validating the usage of MatCalc simulations to predict the eutectic carbide phase fraction and the elemental distribution in two HCCI alloys, in the as-cast condition. Microstructural observations were carried out using optical microscopy and SEM. The chemical composition and fraction of each phase was measured by electron probe microanalysis and image analysis, respectively. In all cases, the values predicted by the pseudo-equilibrium diagrams, computed with MatCalc, were in accordance with the experimentally determined values. Consequently, the results suggest that time and resource intensive experimental procedures can be replaced by simulation techniques to determine the phase fraction and especially, the individual phase compositions in the as-cast state.

Microstructural modification of high chromium cast irons (HCCI) through the precipitation of secondary carbides (SC) during destabilization treatments is essential for improving their tribological response. However, there is not a clear consensus about the first stages of the SC precipitation and how both the heating rate (HR) and destabilization temperature can affect the nucleation and growth of SC. The present work shows the microstructural evolution, with a special focus on the SC precipitation, in a HCCI (26 wt% Cr) during heating up to 800, 900, and 980 °C. It was seen that the HR is the most dominant factor influencing the SC precipitation as well as the matrix transformation in the studied experimental conditions. Finally, this work reports for first time in a systematic manner, the precipitation of SC during heating of the HCCI, providing a further understanding on the early stages of the SC precipitation and the associated microstructural modifications.