To investigate the influence mechanism of Yellow River silt powder on the hydration process, microstructure, and strength development of shotcrete, and to promote the resource utilization of Yellow River sediment, this study systematically investigated the effects of different silt powder replacement levels (0%, 10%, 30%, and 50%) on a cement–accelerator system. A combination of setting time tests, isothermal calorimetry, and mechanical strength measurements was employed, together with microstructural characterization techniques including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), differential thermal analysis (DTA), and scanning electron microscopy (SEM). The results indicate that the silt powder content exerts a two-stage effect on the setting behavior of shotcrete. At low replacement levels (0–30%), both initial and final setting times are significantly prolonged, whereas at higher replacement levels (>30%), the setting time is anomalously shortened, approaching that of the reference mixture. The incorporation of silt powder delays the onset of the pre-induction period, prolongs the induction stage, and reduces the cumulative heat release, with the reduction exhibiting a staged trend characterized by gradual, pronounced, and then moderate changes as the replacement level increases. With increasing silt powder content, both compressive strength and splitting tensile strength decrease continuously. At a 50% replacement level, the 28-day compressive strength loss reaches 48.35%, while the splitting tensile strength loss reaches 43.30%, with more pronounced deterioration observed at early ages. The tensile-to-compressive strength ratio increases with silt powder content at early ages, while converging to similar values among all mixtures at later ages. Microstructural analysis indicates that silt powder primarily affects hydration through physical dilution and ion adsorption. At low dosages, nucleation effects slightly promote early hydration, whereas at high dosages, the hydration of calcium silicate phases is inhibited, resulting in reduced C–S–H gel formation and increased porosity. Additionally, AFt morphology transitions from dense prismatic crystals to loosely distributed needle-like structures. This study provides a systematic understanding of the role of silt powder in shotcrete and offers theoretical guidance for mix design optimization and the sustainable utilization of Yellow River sediment.

To solve quartz sand shortage and poor mechanical properties of fly ash-based autoclaved aerated concrete (AAC) in traditional production, this study prepared AAC blocks using Yellow River sediment as the main siliceous raw material, combined with slag, quicklime and other additives. Seven sample groups (S1–S7) with different mix proportions were designed by adjusting the water-to-material ratio and replacing some raw materials with quartz sand or fly ash. The results showed that as the water-to-material ratio increased (S1–S4), AAC slurry fluidity improved, but foaming rate and expansion volume showed a non-monotonic trend. With the same water-to-material ratio, the S5 sample had lower bulk density (695 kg/m³) and moderate but favorable strength (4.25 MPa). Microscopic analysis revealed AAC strength mainly derived from tobermorite and C-S-H gel, and xonotlite enhanced structural stability. This study provides a feasible method for resource utilization of Yellow River sediment in AAC production, with environmental and engineering value.

This study investigates the effects and mechanisms of three mineral admixtures—fly ash (FA), silica fume (SF), and metakaolin (MK)—on the fresh, mechanical, and microstructural properties of Yellow River sediment (YRS)-based shotcrete. A comprehensive experimental program was conducted, including setting time determination, workability assessment, and mechanical strength evaluation, complemented by microstructural characterization using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The results indicate that the incorporation of FA prolonged initial and final setting times and improved pumpability but reduced build-up thickness and compressive strength; splitting tensile strength at later ages remained comparable to the control. SF shortened the final setting time and reduced flowability but enhanced shootability, layer build-up, and medium- to later-age compressive and tensile strengths, with an optimal dosage of 5%. MK accelerated the final setting time, slightly reduced early-age compressive strength, but improved early-age splitting tensile strength and achieved 28-day compressive strength comparable to the control. Microstructural analyses revealed that FA participates in pozzolanic reactions forming C–(A)–S–H gel, while SF and MK promote the formation of dense C–S–H and carboalumination phases, enhancing matrix densification. Based on performance evaluation, the recommended dosages are FA ≤ 20%, SF ≤ 15%, and MK ≤ 15%. These results establish clear links between macroscopic performance and microstructural evolution, providing experimental guidance for the sustainable development of YRS-based shotcrete.