The growing demand for reliable micropower sources in extreme environments has accelerated the development of betavoltaic cells (BV cells) with high energy conversion efficiency and superior radiation resistance. This study demonstrates an advanced BV cell architecture utilizing three-dimensional TiO2 nanorod arrays (TNRAs) integrated with a NiOx hole transport layer (HTL). Monte Carlo simulations were employed to optimize the cell design and determine the fabrication parameters for growing TNRAs on FTO substrates via hydrothermal synthesis. The performance evaluation employed both electron beam (2.36 × 109 e/cm2·s) and 63Ni (3.4 mCi/cm2) irradiation methods. The simulation results revealed optimal energy deposition characteristics, with ~96% of β-particle energy effectively absorbed within the 2 μm thick FTO/TNRA/NiOx/Au structure. The NiOx-incorporated device achieved an energy conversion efficiency of 4.84%, with a short-circuit current of 119.9 nA, an open-circuit voltage of 324.2 mV, and a maximum power output of 24.0 nW, representing a 3.76-fold enhancement over HTL-free devices. Radioactive source testing confirmed stable power generation and linear efficiency scaling, validating electron beam irradiation as an effective accelerated testing methodology for BV cell research.
Nanotechnology has emerged as a key driver in radioisotope batteries, which offer unique advantages for long-term, maintenance-free energy supply in deep space exploration, medical implants, and nuclear waste utilization. This review summarizes recent progress in applying nanomaterials and nanostructures to overcome the limitations of nuclear batteries, including low energy conversion efficiency and poor stability. The main content focuses on the three primary conversion mechanisms of thermoelectric, radio-voltaic, and radio-photovoltaic batteries, discussing high-performance thermoelectric nanomaterials such as SiGe alloys, wide-bandgap semiconductors including diamond and SiC for enhanced carrier collection, and nanoscale radionuclide ources to mitigate self-absorption losses. This review further elaborates on how nanostructure regulation and interface engineering have significantly improved carrier collection efficiency and device stability. These advances have enabled notable civilian applications, such as the BV100 and “Zhulong No.1” nuclear batteries. Despite this progress, challenges remain in ensuring long-term material stability under extreme environments, maintaining performance consistency during macroscopic device integration, and addressing the high fabrication costs. The review concludes by outlining future research directions, including the development of novel nanomaterial systems, innovative nanostructure designs, scalable manufacturing processes, and enhanced device stability and safety, to further advance next-generation radioisotope batteries.