Nanosecond laser ablated metallic surfaces showed initial super-hydrophilicity, and then experienced gradual wettability conversion to super-hydrophobicity with the increase of exposing time to ambient air. Due to the presence of hierarchical structures and change of surface chemistry, the laser-induced Inconel alloy surfaces showed a stable apparent contact angle beyond 150° over 30-day air exposure. The wetting states were proposed to elucidate the initial super-hydrophilicity and the final super-hydrophobicity. The basic fundaments behind the wettability conversion was explored by analyzing surface chemistry using X-ray photoelectron spectroscopy (XPS). The results indicated that the origins of super-hydrophobicity were identified as the increase of carbon content and the dominance of C–C(H) functional group. The C–C(H) bond with excellent nonpolarity derived from the chemisorbed airborne hydrocarbons, which resulted in dramatic reduction of surface-free-energy. This study confirmed that the surface chemistry is not the only factor to determine surface super-hydrophobicity. The laser-induced super-hydrophobicity was attributed to the synergistic effect of surface topography and surface chemical compositions. In this work, the corresponding chemical reaction was particularly described to discuss how the airborne hydrocarbons were attached onto the laser ablated surfaces, which reveals the generation mechanism of air-exposed super-hydrophobic surfaces.

A super-hydrophobic aluminum alloy surface with decorated pillar arrays was obtained by hybrid laser ablation and further silanization process. The as-prepared surface showed a high apparent contact angle of 158.2 ± 2.0° and low sliding angle of 3 ± 1°. Surface morphologies and surface chemistry were explored to obtain insights into the generation process of super-hydrophobicity. The main objective of this current work is to investigate the maximum spreading factor of water droplets impacting on the pillar-patterned super-hydrophobic surface based on the energy conservation concept. Although many previous studies have investigated the droplet impacting behavior on flat solid surfaces, the empirical models were proposed based on a few parameters including the Reynolds number (Re), Weber number (We), as well as the Ohnesorge number (Oh). This resulted in limitations for the super-hydrophobic surfaces due to the ignorance of the geometrical parameters of the pillars and viscous energy dissipation for liquid flow within the pillar arrays. In this paper, the maximum spreading factor was deduced from the perspective of energy balance, and the predicted results were in good agreement with our experimental results with a mean error of 4.99% and standard deviation of 0.10.