It is well known that concrete is the most common type of structural material, and a proper estimation of concrete strength in its early age can provide guidance for staged concrete construction and ensure the load-bearing capacity of concrete structures during construction and service periods. In this study, an active sensing approach integrated with piezoceramic-based transducers called smart aggregates (SAs) was experimentally investigated to estimate the strength development of the entire early-age (0th h to 28th day) concrete in real time. A pair of SAs was embedded in a reinforced concrete specimen prior to casting. During the 28 days of the curing period, one SA was employed as an actuator to periodically generate a designed stress wave that propagated along the specimen; meanwhile, the other SA was applied as a sensor to detect stress waves. The wave responses of the SA sensor were recorded and analyzed during the 28-day testing period. The experimental results demonstrate that the magnitude of the detected stress wave in the concrete increased with the strength of the concrete in the 28-day curing period. In addition, a hydration monitoring index was established and compared to the previous results of the 28-day concrete strength curve obtained by standard compressive tests. The proposed hydration monitoring index and the 28-day concrete strength curve show similar trends, which indicates that the proposed method has the potential to estimate early-age concrete strength in real time.
During the propagation of ultrasonic waves in structures, there is usually energy loss due to ultrasound energy diffusion and dissipation. The aim of this research is to characterize the ultrasound energy diffusion that occurs due to small-size damage on an aluminum plate using piezoceramic transducers, for the future purpose of developing a damage detection algorithm. The ultrasonic energy diffusion coefficient is related to the damage distributed in the medium. Meanwhile, the ultrasonic energy dissipation coefficient is related to the inhomogeneity of the medium. Both are usually employed to describe the characteristics of ultrasound energy diffusion. The existence of multimodes of Lamb waves in metallic plate structures results in the asynchronous energy transport of different modes. The mode of Lamb waves has a great influence on ultrasound energy diffusion as a result, and thus has to be chosen appropriately. In order to study the characteristics of ultrasound energy diffusion in metallic plate structures, an experimental setup of an aluminum plate with a through-hole, whose diameter varies from 0.6 mm to 1.2 mm, is used as the test specimen with the help of piezoceramic transducers. The experimental results of two categories of damages at different locations reveal that the existence of damage changes the energy transport between the actuator and the sensor. Also, when there is only one dominate mode of Lamb wave excited in the structure, the ultrasound energy diffusion coefficient decreases approximately linearly with the diameter of the simulated damage. Meanwhile, the ultrasonic energy dissipation coefficient increases approximately linearly with the diameter of the simulated damage. However, when two or more modes of Lamb waves are excited, due to the existence of different group velocities between the different modes, the energy transport of the different modes is asynchronous, and the ultrasonic energy diffusion is not strictly linear with the size of the damage. Therefore, it is recommended that only one dominant mode of Lamb wave should be excited during the characterization process, in order to ensure that the linear relationship between the damage size and the characteristic parameters is maintained. In addition, the findings from this paper demonstrate the potential of developing future damage detection algorithms using the linear relationships between damage size and the ultrasound energy diffusion coefficient or ultrasonic energy dissipation coefficient when a single dominant mode is excited.
Threaded connections are the most common pipe fittings used in oil and gas transportation systems. Due to external vibrations, cyclic loads, and pollution, the fitting parts may start getting loose, which could result in pipeline leaks and other environmental disasters. It is of great significance to develop a reliable technique that could provide real-time monitoring of the looseness of pipeline fittings. In this paper, a piezoceramic-based active sensing method combined with the electro-mechanical impedance (EMI) technique was developed to monitor the health condition of threaded pipe connections in real time. Two pipe segments coupled with a threaded coupling fitting were assembled in the laboratory, and a lead zirconate titanate (PZT) patch was surface bonded onto the coupling part. In the experiment, the PZT impedance signatures were measured at each simulated loosening condition. A root-mean-square deviation (RMSD) method was employed to build a looseness index from the measured impedance signatures. To verify the effectiveness of the developed EMI technique, the experimental results were compared with those computed from a numerical simulation. The good agreement from experimental and numerical results highlights that the developed piezoceramic-based EMI technique has great potential for determining early looseness, as well as for monitoring the health status of the pipeline fitting during its service life.
Interlayer slide damage is one of the main causes of landslide hazard, inflicting huge economic losses and casualties. It is urgent to accurately detect the initiation and development of the interlayer slide damage in real time. In this paper, a study on the feasibility of using the electro-mechanical impedance (EMI) technique to detect the interlayer slide damage was presented. The main purpose of this paper is to investigate the application of the EMI technique for interlayer slide detection using piezoceramic smart aggregates (SAs). In the experimental study, three small landslide specimens with a weak interlayer in the middle were fabricated. For each specimen, three piezoceramic SAs were post-embedded at specific positions, which were located above the weak interlayer inside the structure. The specimens were subjected to a compressive test to initiate an interlayer slide along the weak layer. The whole loading process was monitored with a precision impedance analyzer by measuring the admittance (reciprocal of impedance) of the SAs over time. The statistic metrics, including root mean square deviation (RMSD) and mean absolute percentage deviation (MAPD), were introduced to quantify the variations in admittance signatures due to interlayer slide damage. It was found that the admittance signatures and statistic metrics were sensitive to the interlayer slide damage. The experimental results verify the feasibility and practicality of using EMI technique to detect the interlayer slide.
Threaded pipe connections are commonly used in the oil and gas industry in particular to connect casting strings, drill pipe strings, production and transportation risers, and pipelines. As the most critical components in the entire chain, maintaining a sealed and secure connection while being subjected to environmental loads and pollution is very important and necessary to reduce potential leakage risk and guarantee the safety of the entire chain. In this paper, an effective approach using time reversal technique and lead zirconate titanate (PZT) transducer was developed to monitor the looseness of the threaded pipe connection. Two threaded pipeline segments connected with a metal coupling were assembled to simulate the threaded connection in the pipeline system. Two PZT patches were mounted on the surface of one pipeline segment and the pipe coupling, respectively. By loosening the threaded connection with different rotation angles, several looseness scenarios were experimentally investigated. For each looseness condition, the developed time reversal-based approach was performed and the corresponding response signal was acquired and analyzed. The experimental results demonstrate that the peak value of the focused signal detected by the PZT sensor decreases with the increase of the looseness degree. The entire test conducted from tightened connection to loosened connection was repeated eight times to validate the repeatability of the developed method and the consistency of the detection results. In addition, the reliability of the developed method was studied by involving high disturbances when the signal was measured. All the test results show that the developed method has a great potential to be employed in practical applications for monitoring the looseness condition of the threaded pipe connection, especially in an environment with severe noises and disturbances.
Anchored steel bars have been widely used in retrofitting of existing concrete structures. The bonding strength between the anchored steel bar and the concrete is critical to the integrity of the strengthened concrete structure. This paper presents a method to monitor epoxy-grouted bonding strength development by using a piezoceramic-enabled active sensing technique. One concrete beam with an anchored steel bar was involved in the monitoring test, and two concrete beams with six anchored steel bars were used in the pull-out test. To enable the active sensing, a Lead Zirconate Titanate (PZT) patch was bonded to the surface of the exposed end, and piezoceramic smart aggregates were embedded in each concrete specimen. During the monitoring experiment, signals from PZT sensors and smart aggregates were acquired at intervals of 0, 20, 40, 60, 80, and 100 min. In addition, a pull-out test was performed on each of the remaining six anchored steel bars in the two concrete beams, while the signal was recorded in the test. Furthermore, a wavelet packet analysis was applied to analyze the received signal energies to investigate the bonding strength development between the concrete and the anchored steel bar during the epoxy solidification process. The test results demonstrate the effectiveness of the proposed method in monitoring the bonding strength development between the anchored steel bar and the concrete, using the PZT-enabled active sensing.