An active vibration isolation system is retrofitted to a diesel generator set in a tugboat to determine the effectiveness of such a system in a realistic practical environment. The system consists of six bespoke inertial actuators chosen to make minimal modifications to the machinery arrangement, and a DSP-based controller. Six accelerometers are collocated with the actuators on the top of six isolators to act as error sensors, and six accelerometers are placed below the isolators to give a measure of the global vibration of the ships structure below the generator set. A hydrophone is also placed in the water to give an indication of the underwater noise due to the generator. The control strategy employed is six-input and six-output decentralized adaptive feedforward control with the reference signal being derived from the signal from an optical tachometer on shaft between the engine and the generator. To suppress the vibration at all the dominant forcing frequencies, an electrical circuit generated the half engine orders required from the measured reference signal. The experimental results show that the combination of the active control system and the passive isolators is effective in reducing the global vibration and the acoustic pressure at the hydrophone position.
30 March 2018 in Journal of Vibration and Acoustics
This paper describes an experimental investigation into the vibration control of multiple electrical machines installed on a large-scale floating raft system. Vibration transmission to a flexible hull-like structure that supports the floating raft is controlled by adjusting the phases of the electrical power supply to the machines—a technique known as synchrophasing. Each machine is driven by a phase asynchronous motor and has two counter rotating shafts with adjustable eccentric masses, which allows the dynamic force generated by each machine to be set independently. Up to four rotating machines are considered. A genetic algorithm is used in the search for the optimum relative phases between each machine, because it is impractical to carry out an exhaustive search of the huge number of possible phase combinations. It is demonstrated that vibration control using synchrophasing is feasible in a marine environment, and can achieve significant vibration reduction, by simply adding some sensors and a control system. Reduction in the total transmitted vibration, as measured by the sum of the squared accelerations from 22 error sensors on the hull-like structure, was found to be up to 13 dB, and vibration reduction at higher harmonic frequencies was found to be up to 51 dB.
Directly coupled electrodynamic vibrators are widely used in vibration testing due to their ability to generate large propulsive forces. However, increasing the propulsive force typically requires higher driving currents, which leads to significant electrical heat generation and thermal management challenges in the armature coil. To address this issue, this study proposes a multi-objective parameter optimization framework for the design of armature coils in high-propulsive-force electrodynamic vibration tables. Two optimization objectives are formulated based on electromagnetic and thermal considerations: minimization of electrical heat generation in the armature coil; and improvement in cooling capability, characterized by the ratio between the cooling water channel area and the conductive cross-sectional area. The key geometric parameters of the coil, including winding configuration and cross-sectional dimensions, are treated as design variables. The resulting multi-objective optimization problem is solved using a multi-objective particle swarm optimization (MOPSO) algorithm to obtain a set of Pareto-optimal solutions that balance the two competing thermal objectives. The present work focuses on the pre-design-stage optimization of the armature coil after the rated propulsive force and geometric envelope of the vibrator have been specified. A representative high-propulsive-force electrodynamic vibrator is analyzed as a case study. Finite element thermal simulations show that the selected Pareto-optimal design reduces the peak armature-coil temperature by approximately 9.7–36.6% compared with the other investigated coil configurations under the same propulsive force condition. The proposed method provides an efficient approach for the thermally constrained parameter design of high-power electrodynamic vibrator armature coils.