An ultrasonic technique, invariant to temperature changes, for a density measurement of different liquids under in situ extreme conditions is presented. The influence of geometry and material parameters of the measurement system (transducer, waveguide, matching layer) on measurement accuracy and reliability is analyzed theoretically along with experimental results. The proposed method is based on measurement of the amplitude of the ultrasonic wave, reflected from the interface of the solid/liquid medium under investigation. In order to enhance sensitivity, the use of a quarter wavelength acoustic matching layer is proposed. Therefore, the sensitivity of the measurement system increases significantly. Density measurements quite often must be performed in extreme conditions at high temperature (up to 220 °C) and high pressure. In this case, metal waveguides between piezoelectric transducer and the measured liquid are used in order to protect the conventional transducer from the influence of high temperature and to avoid depolarization. The presented ultrasonic density measurement technique is suitable for density measurement in different materials, including liquids and polymer melts in extreme conditions. A new calibration algorithm was proposed. The metrological evaluation of the measurement method was performed. The expanded measurement uncertainty U_ρ = 7.4 × 10⁻³ g/cm³ (1%).

Air-coupled ultrasonic techniques are being increasingly used for material characterization, non-destructive evaluation of composite materials using guided waves as well as for distance measurements. Application of those techniques is mainly limited by the big losses of ultrasonic signals due to attenuation and mismatch of the acoustic impedances of ultrasonic transducers and air. One of the ways to solve this problem is by application of novel more efficient piezoelectric materials like lead magnesium niobate-lead titanate (PMN-PT) type crystals. The objective of this research was the development and investigation of low frequency (<50 kHz) wide band air-coupled ultrasonic transducers and arrays with an improved performance using PMN-32%PT crystals. Results of finite element modelling and experimental investigations of the developed transducers and arrays are presented. For improvement of the performance strip-like matching elements made of low acoustic impedance, materials such as polystyrene foams were applied. It allowed to achieve transduction losses for one single element transducer −11.4 dB, what is better than of commercially available air-coupled ultrasonic transducers. Theoretical and experimental investigations of the acoustic fields radiated by the eight element ultrasonic array demonstrated not only a good performance of the array in a pulse mode, but also very good possibilities to electronically focus and steer the ultrasonic beam in space.

Application of air-coupled ultrasonic measurements is problematic due big acoustic transduction losses of conventional ultrasonic air-coupled transducers. One of the ways to solve this problem is application of more efficient ultrasonic transducers made of PMN-32 %PT crystals. The objective of this work was development of novel effective air-coupled ultrasonic transducer with PMN-32% PT crystal plates. The high electromechanical factor of the transverse extension mode enables to achieve a good performance of air-coupled transducers. The developed and investigated ultrasonic transducer possesses in a transmission mode 10 times better efficiency than a PZT composite ultrasonic transducer.

A novel ultrasonic measurement technique for density measurements of different liquids in extreme conditions has been developed. The proposed density measurement method is based on transformation of the acoustic impedance of the measured liquid. The higher accuracy of measurements is achieved by means of the λ/4 acoustic matching layer between the load and the ultrasonic waveguide transducer. Introduction of the matching layer enhances sensitivity of the measurement system. Sometimes, the density measurements must be performed in very complex conditions: high temperature (up to 200 °C), pressure (up to 10 MPa), and high chemical activity of the medium under measurement. In this case, the special geometry metal waveguides are proposed to use in order to protect the piezoelectric transducer surface from influence of a high temperature. The experimental set-up of technique was calibrated using the reference liquids with different densities: ethyl ether, ethyl alcohol, distilled water, and different concentration (20%, 40%, and 60%) sugar-water solutions. The uncertainty of measurements is less than 1%. The proposed measurement method was verified in real conditions by monitoring the density of a melted polypropylene during manufacturing process.

Two different single-side air-coupled ultrasonic techniques for detection and visualisation of defects in aerospace composite materials are presented in this paper. The first technique is based on the pitch-catch arrangement of the transducers and application of the Lamb wave which is shielded by defects. The second method, which gives more accurate results of defect geometry estimation, is based on the same orientation of the transmitter and the receiver for reception of the Lamb wave scattered-reflected by the defect. The damage visualisation results of both techniques are investigated. The results of in situ damage detection are presented. The possibilities of the air-coupled ultrasonic technique for the rapid detection of defects in composite materials are investigated.