The warehouse process, as one of many logistics processes, currently holds an irreplaceable position in logistics systems in companies and in the supply chain. The proper function of warehouse operations depends on, among other things, the type of the used technology and their utilization. The research in this article is focused on the design of a warehouse system. The selection of a suitable warehouse system is a current research topic as the warehouse system has an impact on warehouse capacity and utilization and on the speed of storage activities. The paper presents warehouse system design methodology that was designed applying the logistics principle-systematic (system) approach. The starting point for designing a warehouse system represents of the process of design logistics systems. The design process consists of several phases: project identification, design process paradigm selection, system analysis, synthesis, and project evaluation. This article’s contribution is the proposed methodology and design of the warehouse system for the specified conditions. The methodology was implemented for the design of a warehouse system in a cold box, which is a part of a distribution warehouse. The technology of pallet racking was chosen in the warehouse to store pallets. Pallets will be stored and removed by forklifts. For the specified conditions, the warehouse system was designed for two alternatives of racking assemblies, which are served by forklifts. Alternative 1—Standard pallet rack with wide aisles and Alternative 2—Pallet dynamic flow rack. The proposed systems were compared on the basis of selected indicators: Capacity—the number of pallet places in the system, Percentage ratio of storage area from the box area, Percentage ratio of handling aisles from the box area, Access to individual pallets by forklift, Investment costs for 1 pallet space in EUR. Based on the multicriteria evaluation, the Alternative 2 was chosen as the acceptable design of the warehouse system with storage capacity 720 pallet units. The system needs only two handling aisles. Loading and unloading processes are separate from each other, which means that there are no collisions with forklifts. The pallets with the goods are operated on the principle of FIFO (first in, first out), which will facilitate the control of the shelf life of batches or series of products. The methodology is a suitable tool for decision-making in selecting and designing a warehouse system.
The article presents the simulation model and simulation experiments aimed at the rationalisation of bottle necks in operations in terms of the capacity utilisation of the material handling equipment, in particular, six conveyance lines. The models and experiments were designed in the Tecnomatix simulation environment which facilitates the modelling of even more complex systems. The simulation model visualises the material flow within the production process comprising individual technological operations and workplaces. The model was used to perform simulation experiments with adjusted production times and added or removed workplaces. The presented article also contains the graphs of the utilised capacity of the machinery and operators. The obtained experimental results suggesting the partial or complete elimination of the accumulation of unfinished products.
The paper deals with the simulation of selected activities in the warehouse. Routine logistics activities are the receipt of the goods, the control of the goods, and the goods’ storage in the warehousing system on the side of the entry into the warehouse. On the output side, these are activities such as picking, packing and shipping. The economy of warehouse operations depends on the efficiency of the logistics activities performed and on deployed the technical means. The paper’s main goal is to present a created simulation model for a selected warehouse activity—receipt of goods into the warehouse. This operation involves unloading the goods from the trucks, moving them to the physical receipt, where the quantitative and qualitative control of the goods is performed (acceptance of goods). An analysis of this activity preceded the creation of the simulation model under operating conditions. The research was performed by observing and measuring the forklift’s work cycle, which unloaded pallets from the trucks. The obtained data from the analysis were the input to the simulation model. The EXTENDSIM8 simulation system was used to create a simulation model. The several experiments were performed on the model after its creating and verifying the functionality. The paper evaluates 3 experiments and analyzes their results. The main benefit, novelty, of the article is the simulation of a selected activity for a specific company’s conditions. The experiments results are a reasonable basis for the creation of an operational tool for the company.
1 December 2020 in Polish Journal of Management Studies
This article is devoted to modelling of the extracted raw material removal from a mining area to the entry point for the next technological process. Two approaches were chosen for the process modelling. The first approach is regarded to traffic modelling by using available mathematical equations, based on capacity conversion and calculation of loading equipment efficiency. The second approach of modelling is computer simulation within the simulation system ExtendSim8. The modelling of the transport system and the determination of its efficiency were performed at the same conditions. The examined transport system was consisted of two lorries and one loader. The article presents the results of calculations and the results of simulation experiments, which also verified the results obtained by calculations. Calculations of the transport system performance and simulation experiments were performed for two time periods, for a time of 1 h and 6 h during a shift from three different loading places, which were 500, 1100 and 1450 m away from a place of unloading. The results obtained by both approaches are comparable. The main contribution, novelty, of this article is the modelling of the process in a quarry operation (loading and removal of mineral resources) not only on the basis of available mathematical formulas but also the application of simulation in the simulation tool EXTENDSim8, performing simulation experiments for specified conditions and their comparison with calculated values. Simulation is a suitable tool for determining and subsequently planning of the performance of both existing and projected transport systems.
This article evaluates changes in the organization of transport on urban roads through the transport model in the OmniTRANS program. The selected location for the case study in this article is the internal traffic circuit of Kosice, which borders the historic core of the city. Currently, the proposal is being prepared to change the organization of transport in the town’s monument reserve and its protection zone. The transition to a one-way road around the historic center is being considered. Before introducing the new proposed change in traffic, it is necessary to test this proposed change and determine how it will affect the traffic situation. The aim of this article is to compare the current transport organization with the proposed change in transport organization in terms of traffic intensity. The use of transport models in the world is not a new concept, but it is often not used in the conditions of the Slovak Republic. However, traffic and simulation models can save money and time and avoid possible unexpected problems before putting the proposed changes into practice. Solving the given problem is an excellent benefit for transport planning and traffic engineering for Kosice and other places with a similar arrangement of the historical center and a similar number of inhabitants. The proposed changes can be tested by modelling traffic and then to adjust them when the cons are identified. Thanks to the traffic simulation model, it is possible to compare the capacity load of the inner traffic circuit of the city before and after the introduction of the one-way circuit.