Failures of marine propulsion components or systems can lead to serious consequences for a vessel, cargo and the people onboard a ship. These consequences can be financial losses, delay in delivery time or a threat to safety of the people onboard. This is why it is necessary to learn about marine propulsion failures in order to prevent worst-case scenarios. This paper aims to provide a review of experimental, analytical and numerical methods used in the failure analysis of ship propulsion systems. In order to achieve that, the main causes and failure mechanisms are described and summarized. Commonly used experimental, numerical and analytical tools for failure analysis are given. Most indicative case studies of ship failures describe where the origin of failure lies in the ship propulsion failures (i.e., shaft lines, crankshaft, bearings, foundations). In order to learn from such failures, a holistic engineering approach is inevitable. This paper tries to give suggestions to improve existing design procedures with a goal of producing more reliable propulsion systems and taking care of operational conditions.

The reliability of marine propulsion systems depends on the reliability of several sub-systems of a diesel engine. The scavenge air system is one of the crucial sub-systems of the marine engine with a turbocharger as an essential component. In this paper, the failures of a turbocharger are analyzed through the fault tree analysis (FTA) method to estimate the reliability of the system and to predict the cause of failures. The quantitative method is used for assessing the probability of faults occurring in the turbocharger system. The main failures of a scavenge air sub-system, such as air filter blockage, compressor fouling, turbine fouling (exhaust side), cooler tube blockage and cooler air side blockage, are simulated on a Wärtsilä-Transas engine simulator for a marine two-stroke diesel engine. The results obtained through the simulation can provide improvement in the maintenance plan, reliability of the propulsion system and optimization of turbocharger operation during exploitation time.

Ship weather routing, which involves suggesting low-emission routes, holds potential for contributing to the decarbonisation of maritime transport. However, including because of a lack of readily deployable open-source and open-language computational models, its quantitative impact has been explored only to a limited extent. As a response, the graph-search VISIR (discoVerIng Safe and effIcient Routes) model has been refactored in Python, incorporating novel features. For motor vessels, the angle of attack of waves has been considered, while for sailboats the combined effects of wind and sea currents are now accounted for. The velocity composition with currents has been refined, now encompassing leeway as well. Provided that the performance curve is available, no restrictions are imposed on the vessel type. A cartographic projection has been introduced. The graph edges are quickly screened for coast intersection via a K-dimensional tree. A least-CO₂ algorithm in the presence of dynamic graph edge weights has been implemented and validated, proving a quasi-linear computational performance. The software suite's modularity has been significantly improved, alongside a thorough validation against various benchmarks. For the visualisation of the dynamic environmental fields along the route, isochrone-bounded sectors have been introduced. The resulting VISIR-2 model has been employed in numerical experiments within the Mediterranean Sea for the entirety of 2022, utilising meteo-oceanographic analysis fields. For a 125 m long ferry, the percentage saving of overall CO₂ expenditure follows a bi-exponential distribution. Routes with a carbon dioxide saving of at least 2 % with respect to the least-distance route were found for prevailing beam or head seas. Two-digit savings, up to 49 %, were possible for about 10 d in a year. In the case of an 11 m sailboat, time savings increased with the extent of path elongation, particularly during upwind sailing. The sailboat's routes were made approximately 2.4 % faster due to optimisation, with the potential for an additional 0.8 % in savings by factoring in currents. VISIR-2 serves as an integrative model, uniting expertise from meteorology, oceanography, ocean engineering, and computer science, to evaluate the influence of ship routing on decarbonisation efforts within the shipping industry.

Carbon intensity of ship emissions is a cornerstone of contemporary regulatory actions, with measurable targets of reduction being enforced in the coming decade. Short term measures to achieve them include voyage optimization. Therefore, the VISIR ship routing model was upgraded for computing least-CO${}_2$ routes depending on ocean analysis products related to waves and sea currents. The speed loss in waves and the CO${}_2$ emission rate of a medium size Ro-Pax ship were obtained from a coupled command-bridge engine-room simulator. The geographical and topological features of least-CO${}_2$ routes resulting from VISIR were characterised by means of various types of isolines. A case study in the Adriatic Sea leads to bundles of optimal routes with significant spatial diversions even on short-sea routes. The carbon intensity savings were compared to the CO${}_2$ savings, highlighting also their dependence on both route lengthening and fractional engine load. For a case study in winter, carbon intensity reductions up to 11% were computed with respect to least-distance routes between the same couple of ports of call. This is promising, as a reduction of this magnitude represents a significant amount of the carbon intensity curbing target required at International level.

Air heaters are commonly used devices in steam power plants. In base-loaded conventional power plants, air heaters usually use flue gases for air heating. In this paper, the air heater from a marine steam propulsion plant is analyzed, using superheated steam as a heating medium. In a marine propulsion plant, flue gases from steam generator are not hot enough for the air heating process. In a wide range of steam system loads, the analyzed steam air heater has low energy power losses and high energy efficiencies, ranging from 98.41% to 99.90%. Exergy analysis of the steam air heater showed that exergy destruction is quite high, whereas exergy efficiency ranged between 46.34% and 67.14%. Air heater exergy destruction was the highest, whereas exergy efficiency was the lowest at the highest steam system loads, which was an unexpected occurrence because the highest loads can be expected in the majority of marine steam plant operations. The change in the ambient temperature significantly influences steam air heater exergy efficiency. An increase in the ambient temperature of 10 °C reduces analyzed air heater exergy efficiency by 4.5%, or more, on average.

Data from a two-stage axial vapor cryogenic compressor on the dual-fuel diesel–electric (DFDE) liquefied natural gas (LNG) carrier were measured and analyzed to investigate compressor energy and exergy efficiency in real exploitation conditions. The running parameters of the two-stage compressor were collected while changing the main propeller shafts rpm. As the compressor supply of vaporized gas to the main engines increases, so does the load and rpm in propulsion electric motors, and vice versa. The results show that when the main engine load varied from 46 to 56 rpm at main propulsion shafts increased mass flow rate of vaporized LNG at a two-stage compressor has an influence on compressor performance. Compressor average energy efficiency is around 50%, while the exergy efficiency of the compressor is significantly lower in all measured ranges and on average is around 34%. The change in the ambient temperature from 0 to 50 °C also influences the compressor’s exergy efficiency. Higher exergy efficiency is achieved at lower ambient temperatures. As temperature increases, overall compressor exergy efficiency decreases by about 7% on average over the whole analyzed range. The proposed new concept of energy-saving and increasing the compressor efficiency based on pre-cooling of the compressor second stage is also analyzed. The temperature at the second stage was varied in the range from 0 to −50 °C, which results in power savings up to 26 kW for optimal running regimes.