The three-dimensional nano-morphology of poly(methyl methacrylate; PMMA) microcapsules filled with carbon nanotubes (CNTs) and epoxy resin were investigated by various microscopy methods, including a novel, laser scanning confocal microscopy (LSCM) method. Initially, PMMA microcapsules containing various amounts of CNTs were synthesized by a solvent evaporation method. Scanning electron microscopy analysis showed that pore-free, smooth-surface microcapsules formed with various types of core-shell morphologies. The average size of CNT/epoxy/PMMA microcapsules was shown to decrease from ~52 μm to ~15 μm when mixing speed during synthesis increased from 300 rpm to 1000 rpm. In general, the presence of CNTs resulted in slightly larger microcapsules and higher variations in size. Moreover, three-dimensional scans obtained from confocal microscopy revealed that higher CNT content increased the occurrence and size of CNT aggregates inside the microcapsules. Entrapped submicron air bubbles were also observed inside most microcapsules, particularly within those with higher CNT content.

With growing environmental awareness, natural fibers have recently received significant interest as reinforcement in polymer composites. Among natural fibers, silk can potentially be a natural alternative to glass fibers, as it possesses comparable specific mechanical properties. In order to investigate the processability and properties of silk reinforced composites, vacuum assisted resin transfer molding (VARTM) was used to manufacture composite laminates reinforced with woven silk preforms. Specific mechanical properties of silk/epoxy laminates were found to be anisotropic and comparable to those of glass/epoxy. Silk composites even exhibited a 23% improvement of specific flexural strength along the principal weave direction over the glass/epoxy laminate. Applying 300 kPa external pressure after resin infusion was found to improve the silk/epoxy interface, leading to a discernible increase in breaking energy and interlaminar shear strength. Moreover, the effect of fabric moisture on the laminate properties was investigated. Unlike glass mats, silk fabric was found to be prone to moisture absorption from the environment. Moisture presence in silk fabric prior to laminate fabrication yielded slower fill times and reduced mechanical properties. On average, 10% fabric moisture induced a 25% and 20% reduction in specific flexural strength and modulus, respectively.

Liquid Composite Molding (LCM) processes are cost efficient manufacturing alternatives to traditional autoclave technology for producing near-net shape structural composite parts. However, process induced defects often limit wider usage of LCM in structural applications. Thorough knowledge of these defects, as well as their formation mechanisms and prevention techniques, is essential in developing improved LCM processes. In this article, process induced defects in liquid molding processes of composites, categorized into preform, flow induced and cure induced defects, are reviewed. Preform defects are further presented as fiber misalignment and fiber undulation (waviness and wrinkling). The respective causes, detrimental effects, and possible prevention methods of these defects are presented. Thereafter, flow induced defects are classified as voids and dry spots. Dry spot formation mechanisms in LCM processes and available prevention techniques are summarized. In addition, void formation mechanisms, adverse effects on composite properties, and removal techniques are presented. Cure induced defects include microcracks, void growth and geometrical distortions (warpage and spring-in). Each of these defects are discussed along with their underlying causes as well as their control and reduction schemes.

The common methods used to determine the diffusion coefficients of polymer composites are based on the solution of Fickian diffusion equation in one-dimensional (1D) rectangular domain. However, these diffusivities usually involve errors primarily due to finite sample dimensions and anisotropy introduced by fiber reinforcements. In this study, the solution of transient, three-dimensional (3D) anisotropic Fickian diffusion equation is nondimensionalized using six parameters. The solution is then used to analyze the combined contribution of finite sample dimensions and anisotropy to the errors involved in diffusion constants calculated by 1D methods. The small time solution of the Fickian diffusion equation in 3D domain is used to analyze the slope used in diffusivity calculations. It is shown that the diffusion coefficient calculated by the 1D approach is exact only if the correct slope of percent mass gain versus root square time curve at t=0 is used. However, it has also been shown that depending on the part geometry and degree of anisotropy, there might be considerable differences between the measured slope from the experimental data and the actual slope at t=0. The mismatch between the slopes results in as much as 50% errors in estimates of diffusion coefficients. Using the 3D solution in nondimensional form, the magnitudes of these errors are studied. A least-square curve-fit method, which yields accurate anisotropic diffusion coefficients, is proposed. The method is demonstrated on artificially generated experimental data for a polymer composite containing 50% unidirectional reinforcement. The anisotropic diffusion coefficients used to generate the data are recovered with less than 1% error.

COVID-19 has created shortages of personal protective equipment. In resource-constrained situations, limited cycles of disinfection and extended use of gloves is recommended by the U.S. Centers for Disease Control and Prevention to conserve supplies. However, these guidelines are based on limited evidence. In this study, serial cycles of hand hygiene were performed on gloved hands using an ethanol-based hand rub (six and 10 cycles), 0.1% sodium hypochlorite (bleach) solution (10 cycles), or soap and water (10 cycles) on latex and nitrile medical exam gloves from the United States and India. A modified water-leak test evaluated glove integrity after repeated applications of these disinfecting agents. When aggregated, dilute bleach demonstrated the lowest difference between treatment and control arms: −2.5 percentage points (95% CI: −5.3 to 0.3) for nitrile, 0.6 percentage points (95% CI: −2.6 to 3.8) for non-powdered latex. For U.S.-purchased gloves tested with six and 10 applications of ethanol-based hand rub, the mean difference in failure risk between treatment and control gloves was within the prespecified non-inferiority margin of five percentage points or less, though some findings were inconclusive since outside the margin. The aggregated difference in failure risk between treatment and control was 3.5 percentage points (0.6 to 6.4) for soap and water, and 2.3 percentage points (−0.5 to 5.0) and 5.0 percentage points (1.8 to 8.2) for 10 and 6 applications of ethanol-based hand rub, respectively. Most leaks occurred in the interdigital webs (35%) and on the fingers (34%). This indicates that some combinations of glove types and disinfection methods may allow for extended use. Ten applications of dilute bleach solution had the least impact on glove integrity. However, the majority of glove and exposure combinations were inconclusive. Additional testing of specific glove and disinfectant combinations may inform future strategies to guide extended use during glove shortages. Additional considerations, not evaluated here, include duration of use, disinfectant chemical permeation, and the effects of hand temperature, movement, and manipulation of instruments on glove integrity.