With growing environmental awareness, natural fibers have recently received significant interest as reinforcement in polymer composites. Among natural fibers, silk can potentially be a natural alternative to glass fibers, as it possesses comparable specific mechanical properties. In order to investigate the processability and properties of silk reinforced composites, vacuum assisted resin transfer molding (VARTM) was used to manufacture composite laminates reinforced with woven silk preforms. Specific mechanical properties of silk/epoxy laminates were found to be anisotropic and comparable to those of glass/epoxy. Silk composites even exhibited a 23% improvement of specific flexural strength along the principal weave direction over the glass/epoxy laminate. Applying 300 kPa external pressure after resin infusion was found to improve the silk/epoxy interface, leading to a discernible increase in breaking energy and interlaminar shear strength. Moreover, the effect of fabric moisture on the laminate properties was investigated. Unlike glass mats, silk fabric was found to be prone to moisture absorption from the environment. Moisture presence in silk fabric prior to laminate fabrication yielded slower fill times and reduced mechanical properties. On average, 10% fabric moisture induced a 25% and 20% reduction in specific flexural strength and modulus, respectively.

Moisture absorption of composites with nanoscale carbon additives such as carbon nanotubes, carbon nanofibers, graphite nanoplatelets, and carbon black is investigated using thermogravimetric data and a non-Fickian hindered diffusion (Langmuir-type) model. The moisture absorption parameters are determined using this model for six different types of carbon/epoxy nanocomposites. The absorption behaviors obtained at different humidity levels and thermal environments are recovered by minimizing the error between the experimental data and model predictions, thus enabling the accurate determination of the moisture equilibrium level. The absorption behavior and the weight gain of all nanocomposites are shown to be accurately represented by this model over the entire absorption period. The presence of carbon nanomaterials is found to induce varying levels of non-Fickian behavior, governed by the nondimensional hindrance coefficient. This behavior is enhanced with the nanomaterial content and separate from the slight non-Fickian behavior of all neat epoxy samples. The molecular bonding during diffusion, as well as the interfacial moisture storage, could be among the reasons for non-Fickian behavior and should be included in the absorption models for accurate characterization of carbon/epoxy nanocomposites.

Vacuum-assisted resin transfer molding (VARTM) has several inherent shortcomings such as long mold filling times, low fiber volume fraction, and high void content in fabricated laminates. These problems in VARTM mainly arise from the limited compaction of the laminate and low resin pressure. Pressurized infusion (PI) molding introduced in this paper overcomes these disadvantages by (i) applying high compaction pressure on the laminate by an external pressure chamber placed on the mold and (ii) increasing the resin pressure by pressurizing the inlet resin reservoir. The effectiveness of PI molding was verified by fabricating composite laminates at various levels of chamber and inlet pressures and investigating the effect of these parameters on the fill time, fiber volume fraction, and void content. Furthermore, spatial distribution of voids was characterized by employing a unique method, which uses a flatbed scanner to capture the high-resolution planar scan of the fabricated laminates. The results revealed that PI molding reduced fill time by 45%, increased fiber volume fraction by 16%, reduced void content by 98%, improved short beam shear (SBS) strength by 14%, and yielded uniform spatial distribution of voids compared to those obtained by conventional VARTM.