Cemented paste backfill (CPB) technology is widely used for environmental protection and underground goaf treatment. The influences of solid concentration, coarse aggregates dosage, and cement dosage on the rheological properties and compressive strength of CPB blended with coarse aggregates (CA-CPB) are investigated through three-factor and four-level orthogonal experiments. The dynamic shear stress and plastic viscosity are selected to characterize the rheological properties of CA-CPB. The uniaxial compressive strength (UCS) is used to describe the compressive strength. The effect of each factor on rheological properties is different from that on UCS. The most significant influences on rheological properties and UCS are solid concentration and cement dosage, respectively. The optimal levels of each factor for rheological properties and UCS are different, resulting in different optimal combinations obtained through range analysis. Therefore, the overall desirability function approach is employed to perform multiple response optimization. The optimal parameters for high fluidity and strength obtained provide valuable information for the CA-CPB process in the Chifeng Baiyinnuoer Lead and Zinc Mine.
Shear-induced polymer-bridging flocculation is widely used in the solid–liquid separation process in cemented paste backfill, beneficial to water recycling and tailings management in metal mines. A flocculation kinetics model based on Population Balance Model (PBM) is proposed to model the polymer-bridging flocculation process of total tailings. The PBM leads to a system of ordinary differential equations describing the evolution of the size distribution, and incorporates an aggregation kernel and a breakage kernel. In the aggregation kernel, a collision frequency model describes the particle collision under the combined effects of Brownian motions, shear flow, and differential sedimentation. A semi-empirical collision efficiency model with three fitting parameters is applied. In the breakage kernel, a new breakage rate coefficient model with another three fitting parameters is introduced. Values of the six fitting parameters are determined by minimizing the difference between experimental data obtained from FBRM and modeling result through particle swarm global optimization. All of the six fitting parameters vary with flocculation conditions. The six fitting parameters are regressed with the flocculation factors with six regression models obtained. The validation modeling demonstrates that the proposed PBM quantifies well the dynamic evolution of the floc size during flocculation under the given experimental setup. The investigation will provide significant new insights into the flocculation kinetics of total tailings and lay a foundation for studying the performance of the feedwell of a gravity thickener.
A new heterotrophic strain, named Providencia sp. JAT-1, was isolated and used in bioleaching of low-grade complex copper ore. The strain uses sodium citrate as a carbon source and urea as a nitrogen source to produce ammonia. The optimal growth condition of the strain is 30 °C, initial pH 8, sodium citrate 10 g/L and urea 20 g/L, under which the cell density and ammonia concentration in the medium reached a maximum of 4.83 × 108 cells/mL and 14 g/L, respectively. Ammonia produced by the strain is used as the main lixiviant in bioleaching. Bioleaching results revealed that higher strain growth led to a higher copper recovery, while higher pulp density will cause a greater inhibitory effect on strain growth and ammonia production. The copper extraction reached the highest value of 54.5% at the pulp density of 1%. Malachite, chrysocolla and chalcocite are easy to leach out in this bioleaching system while chalcopyrite is difficult. Results of comparative leaching experiments show that bioleaching using JAT-1 is superior to ammonia leaching at the same condition. The metabolites produced by the strain other than ammonia are also involved in bioleaching.