Abrasion resistance and cracking resistance are two important properties determining the normal operation and reliability of hydropower projects that are subjected to erosion and abrasive action. In this study, polyvinyl alcohol (abbreviated as PVA) fiber and magnesium oxide expansive agents (abbreviated as MgO) were used together to solve the problems of cracking and abrasive damage. The effects of PVA fiber and MgO on the mechanical property, abrasion and cracking resistance, pore structures and fractal features of high-strength hydraulic concrete were investigated. The main results are: (1) The incorporation of 4–8% Type I MgO reduced the compressive strength, splitting tensile strength and the abrasion resistance by about 5–12% at 3, 28 and 180 days. Adding 1.2–2.4 kg/m³ PVA fibers raised the splitting tensile strength of concrete by about 8.5–15.7% and slightly enhanced the compressive strength and abrasion resistance of concrete. (2) The incorporation of 4–8% Type I MgO prolongs the initial cracking time of concrete rings under drying by about 6.5–11.4 h, increased the cracking tensile stress by about 6–11% and lowered the cracking temperature by 2.3–4.5 °C during the cooling down stage. Adding 1.2–2.4 kg/m³ PVA fibers was more efficient than adding 4–8% MgO in enhancing the cracking resistance to drying and temperature decline. (3) Although adding 4% MgO and 1.2–2.4 kg/m³ PVA fibers together could not enhance the compressive strength and abrasion resistance, it could clearly prolong the cracking time, noticeably increase the tensile stress and greatly lower the racking temperature; that is, it efficiently improved the cracking resistance to drying and thermal shrinkage compared with the addition of MgO or PVA fiber alone. The utilization of a high dosage of Type I MgO of less than 8% and PVA fiber of no more than 2.4 kg/m³ together is a practical technique to enhance the cracking resistance of hydraulic mass concretes, which are easy to crack. (4) The inclusion of MgO refined the pores, whereas the PVA fiber incorporation marginally coarsened the pores. The compressive strength and the abrasion resistance of hydraulic concretes incorporated with MgO and/or PVA fiber are not correlated with the pore structure parameters and the pore surface fractal dimensions.

Calcium leaching increases the hydraulic concrete material’s porosity and the diffusion coefficient, thereby jeopardizing engineering safety. Fly ash and silica fume are commonly used mineral admixtures in hydraulic concrete, and their effects on the material’s leaching characteristics, especially its microstructural and transport properties, require further investigation. In this study, calcium leaching tests were conducted on cement paste (CP), silica fume–cement paste (SF), and fly ash–cement paste (FA) using a 6 mol/L ammonium chloride solution to accelerate the leaching process. Subsequently, a series of quantitative and qualitative analyses was performed on the deteriorated specimens, including phenolphthalein indicator spraying, X-ray diffraction (XRD), nuclear magnetic resonance (NMR), and scanning electron microscopy (SEM). Additionally, the diffusion coefficients of the material at different locations were calculated and analyzed. The results show that partially replacing cement with silica fume or fly ash increases the initial porosity, gel pore content, and initial diffusion coefficients. After 28 days of leaching, compared to the initial values, the porosity increases in the 0–4 mm layer from the leached surface were 83.6% for CP, 11.0% for SF, and 39.0% for FA. The diffusion coefficients increased by factors of 14.3 (CP), 6.1 (SF), and 13.6 (FA), indicating enhanced resistance to leaching. The primary reason for this is that the reactive silica in the admixtures undergoes a pozzolanic reaction with the calcium hydroxide generated by cement hydration, producing additional calcium silicate hydrate (C-S-H) gel, which reduces the capillary pores that would otherwise result from calcium hydroxide decomposition.

Clay–cement slurry, as a widely used anti-seepage material, is prone to calcium leaching and deterioration when exposed to environmental water. The influence of microstructural and mineralogical evolution on the transport properties of clay–cement samples under leaching conditions remains to be investigated. In this paper, accelerated calcium leaching tests were conducted on clay–cement pastes. A variety of techniques, including XRD, SEM, and NMR, were used to characterize the microstructural and mineralogical changes in the leached samples. The effect of accelerated leaching on transport behavior was studied by measuring changes in the water permeability and calculating diffusivity. XRD and SEM analyses show that after 28 days, the characteristic peaks of portlandite and ettringite almost disappear, while C-S-H gel undergoes decalcification and decomposition, leading to an increase in pore number and a notable rise in pore size (up to 1.90 μm). NMR results indicate that total porosity and peak pore size increase significantly, with the proportion of gel pores decreasing and that of small capillary pores (10–50 nm) rising from 10% to 22.1%. Moreover, the surface layer porosity (0–5 mm) increases from 31.33% to 50.65%, while the middle and lower layers show less degradation, indicating a progressive deterioration pattern. Regarding transport properties, the hydraulic conductivity increases from 4.7 × 10⁻¹⁰ cm/s to 2.14 × 10⁻⁸ cm/s (a two-order-of-magnitude increase), and the diffusion coefficient rises from 1.6 × 10⁻¹¹ m²/s to 8.6 × 10⁻¹¹ m²/s (a 5.3-fold increase). Both the diffusion coefficient and its increase factor gradually decrease from the surface to the interior, consistent with the evolution of porosity.