Jack Canaday

Mr. Jack Canaday


Research Focus & Metrics

Academic Career Length

1Year (2026-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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19 June 2026 in Metals
Verified
Journal Article
Open access
PDF file
RSRyan M. Stokes
Ryan M. Stokes
JBJeffery Logan Betts
Jeffery Logan Betts
SMShiraz Mujahid
Shiraz Mujahid
JCJack Canaday
Jack Canaday
MPMatthew W. Priddy
Matthew W. Priddy
Wire-arc directed energy deposition (arc-DED) of maraging 250 (M250) steel is of growing interest for aerospace, tooling, and defense applications, yet systematic process characterization data remain limited. This study presents a mixed quantitative–qualitative factorial comparison of three Fronius synergic transfer modes, GMAW-CMT-Mix, GMAW-CMT-Universal, and GMAW-Pulsed-Arc, for single-bead M250 deposition across wire feed speeds of 4.45 to 8.26 m/min and travel speeds of 0.3 to 1.5 m/min. Bead geometry and process behavior are characterized using non-contact optical profilometry and destructive methods (i.e., metallographic sectioning, optical microscopy, and Vickers microhardness). The material feed rate ratio, Rwt, is introduced as a unifying process descriptor; heat input and cross-sectional area scale linearly with Rwt, while travel speed primarily governs bead height and wire feed speed primarily governs bead width. At the highest travel speed tested, GMAW-CMT-Mix and GMAW-Pulsed-Arc exhibit bead humping, rendering those conditions unsuitable, while GMAW-CMT-Universal maintains stable deposition with consistent dilution and the lowest heat input at equivalent Rwt. GMAW-CMT-Mix yielded the highest dilution and hardness. Linear regression of process responses against Rwt gives R2 exceeding 0.83 for both height and width across all modes. These results establish a characterization baseline supporting future multi-layer studies.