The presence of reactive diluent 1,4-Butandioldiglycidylether in epoxy mixtures reduces the sorption at equilibrium of liquid water (graphic on the right) and eases the step of nanofiller dispersion (figure on the left).

Heat treatment of carbon nanofibers has proven to be an effective method in removing defects from carbon nanofibers, causing a strong increase in their structural perfection and thermal stability. It affects the bonding states of carbon atoms in the nanofiber structure and causes a significant transformation in the hybridization state of the bonded carbon atoms.Nanofilled resins made of heat-treated CNF show significant increases in their electrical conductivity even at low concentrations. This confirms that enhancement in the perfection of the fiber structure with consequent change in the morphological features plays a prominent role in affecting the electrical properties. Indeed heat-treated CNFs display a stiff structure and a smooth surface which tends to lower the thickness of the unavoidable insulating epoxy layer formed around the CNF which, in turn, plays a fundamental role in the electrical transport properties along the conducting clusters. This might be very beneficial in terms of electrical conductivity but might have negligible effect on the mechanical properties.

In this paper, a numerical model is presented in order to analyze the electrical characteristics of polymer composites filled by carbon nanotubes (CNTs) subject to tensile stress and investigate the possible usage of such materials as innovative sensors for small values of strain. The simulated mechano-electrical response of the nanocomposite is obtained through a multi-step approach which, through different modeling stages, provides a simple and effective tool for material analysis and design. In particular, at first, the morphological structures of the composites are numerically simulated by adopting a previously presented model based on a Monte Carlo procedure in which uniform distributions of the CNTs, approximated as of solid cylinders and ensuring some physical constraints, are dispersed inside a cubic volume representing the polymer matrix. Second, a geometrical analysis allows to obtain the percolation paths detected in the simulated structures. Suitable electrical networks composed by resistors and capacitors associated to the complex charge transport and polarization mechanisms occurring in the percolation paths are then identified. Finally, the variations of these circuit parameters, which are differently affected by the mechanical stresses applied to the composites, are considered to analyze the electromechanical characteristics of the composites and hence their performances as stress sensors. The proposed approach is used to investigate the impact on the electro-mechanical response of some physical properties of the base materials, such as the type of carbon nanotube, the height of energy barrier of polymer resin, as well as characteristics of the composite, i.e., the volume fraction of the filler. The tunneling effect between neighboring nanotubes is found to play a dominant role in determining the composite sensitivity to mechanical stresses. The simulation results are also compared with the experimental data obtained by performing stress tests on samples of a multi walled CNT filled composite based on poly (ε-caprolactone), a polymer which is of interest for its biocompatibility. Model simulations and measured data show generally satisfactory agreement, confirming the effectiveness of the proposed approach to account for the impact of the interactions between CNTs and the insulating resin on the electromechanical response of the composite.

In this study, the effects of three processing stages: filament extrusion, 3D printing (FDM), and hot-pressing are investigated on electrical conductivity and tensile mechanical properties of poly(lactic) acid (PLA) composites filled with 6 wt.% of multiwall carbon nanotubes(MWCNTs), graphene nanoplatelets (GNPs), and combined fillers. The filaments show several decades’ higher electrical conductivity and 50–150% higher values of tensile characteristics, compared to the 3D printed and the hot-pressed samples due to the preferential orientation of nanoparticles during filament extrusion. Similar tensile properties and slightly higher electrical conductivity are found for the hot-pressed compared to the 3D printed samples, due to the reduction of interparticle distances, and consequently, the reduced tunneling resistances in the percolated network by hot pressing. Three structural types are observed in nanocomposite filaments depending on the distribution and interactions of fillers, such as segregated network, homogeneous network, and aggregated structure. The type of structural organization of MWCNTs, GNPs, and combined fillers in the matrix polymer is found determinant for the electrical and tensile properties. The crystallinity of the 3D printed samples is higher compared to the filament and hot-pressed samples, but this structural feature has a slight effect on the electrical and tensile properties. The results help in understanding the influence of processing on the properties of the final products based on PLA composites.

Graphitic layers are designed as a self-assembly structure using edge-carboxylated layers approach. The functionalization facilitate the interfacial interaction between polymer and carbon layers enhancing electrical and mechanical performance.