This article reviews the design and evaluation of different DC-DC converter topologies for Battery Electric Vehicles (BEVs) and Plug-in Hybrid Electric Vehicles (PHEVs). The design and evaluation of these converter topologies are presented, analyzed and compared in terms of output power, component count, switching frequency, electromagnetic interference (EMI), losses, effectiveness, reliability and cost. This paper also evaluates the architecture, merits and demerits of converter topologies (AC-DC and DC-DC) for Fast Charging Stations (FCHARs). On the basis of this analysis, it has found that the Multidevice Interleaved DC-DC Bidirectional Converter (MDIBC) is the most suitable topology for high-power BEVs and PHEVs (> 10kW), thanks to its low input current ripples, low output voltage ripples, low electromagnetic interference, bidirectionality, high efficiency and high reliability. In contrast, for low-power electric vehicles (<10 kW), it is tough to recommend a single candidate that is the best in all possible aspects. However, the Sinusoidal Amplitude Converter, the Z-Source DC-DC converter and the boost DC-DC converter with resonant circuit are more suitable for low-power BEVs and PHEVs because of their soft switching, noise-free operation, low switching loss and high efficiency. Finally, this paper explores the opportunity of using wide band gap semiconductors (WBGSs) in DC-DC converters for BEVs, PHEVs and converters for FCHARs. Specifically, the future roadmap of research for WBGSs, modeling of emerging topologies and design techniques of the control system for BEV and PHEV powertrains are also presented in detail, which will certainly help researchers and solution engineers of automotive industries to select the suitable converter topology to achieve the growth of projected power density.

This paper provides a comprehensive overview of the state-of-the-art related to the implementation of battery electric buses (BEBs) in cities. In recent years, bus operators have started focusing on the electrification of their fleet to reduce the air pollutants in cities, which has led to a growing interest from the scientific community. This paper presents an analysis of the BEB powertrain topology and the charging technology of BEBs, with a particular emphasis on the power electronics systems. Moreover, the different key technical requirements to facilitate the operation of BEBs are addressed. Accordingly, an in-depth review on vehicle scheduling, charger location optimization and charging management strategies is carried out. The main findings concerning these research fields are summarized and discussed. Furthermore, potential challenges and required further developments are determined. Based on this analysis, it can be concluded that an accurate energy consumption assessment of their BEBs is a must for bus operators, that real-time, multi-objective smart charging management strategies with V2X features should be included when performing large bus fleet scheduling and that synchronized opportunity charging, smart green depot charging, and electric bus rapid transit can further reduce the impact on the grid. This review paper should help to enable a smarter and more efficient integration of BEBs in cities in the future.

A Proportional-Integral-Derivative (PID)-controlled synchronous buck converter (SBC)-based battery charging system was designed to charge a lead-acid cell battery using commercially available Photovoltaic (PV) panel. The proposed system was installed aboard a fishing trawler to power its electrical system replacing the conventional system, which uses a diesel generator and a few kerosene lamps for lighting purposes. A PID algorithm instead of traditional Maximum power point tracker (MPPT) is used in the proposed system since the charging process of the battery requires a maximum current instead of maximum power. The proposed control algorithm is compared with the popular MPPT technique Perturb and Observation (P&O) to validate its dynamic performance at different solar irradiance levels using MATLAB/Simulink^®. The simulation and the experimental results have demonstrated that the dynamic response of the proposed algorithm is significantly improved by considering higher charging current, the capability to charge the battery at low irradiance, high stability, and lower cost. Finally, a successful 15-day field trial was conducted at sea using the proposed system, and a maximum charging current output of 6.5 A was achieved by the SBC during noon time; it was sufficient to charge a 12 V, 100 Ah battery, with a state of charge (SoC) of 33%, at a voltage charging rate of +0.3 V/h.

The paper presents use case simulations of fleets of electric buses in two cities in Europe, one with a warm Mediterranean climate and the other with a Northern European (cool temperate) climate, to compare the different climatic effects of the thermal management strategy and charging management strategy. Two bus routes are selected in each city, and the effects of their speed, elevation, and passenger profiles on the energy and thermal management strategy of vehicles are evaluated. A multi-objective optimization technique, the improved Simple Optimization technique, and a “brute-force” Monte Carlo technique were employed to determine the optimal number of chargers and charging power to minimize the total cost of operation of the fleet and the impact on the grid, while ensuring that all the buses in the fleet are able to realize their trips throughout the day and keeping the battery SoC within the constraints designated by the manufacturer. A mix of four different types of buses with different battery capacities and electric motor specifications constitute the bus fleet, and the effects that they have on charging priority are evaluated. Finally, different energy management strategies, including economy (ECO) features, such as ECO-comfort, ECO-driving, and ECO-charging, and their effects on the overall optimization are investigated. The single bus results indicate that 12 m buses have a significant battery capacity, allowing for multiple trips within their designated routes, while 18 m buses only have the battery capacity to allow for one or two trips. The fleet results for Barcelona city indicate an energy requirement of 4.42 GWh per year for a fleet of 36 buses, while for Gothenburg, the energy requirement is 5 GWh per year for a fleet of 20 buses. The higher energy requirement in Gothenburg can be attributed to the higher average velocities of the bus routes in Gothenburg, compared to those of the bus routes in Barcelona city. However, applying ECO-features can reduce the energy consumption by 15% in Barcelona city and by 40% in Gothenburg. The significant reduction in Gothenburg is due to the more effective application of the ECO-driving and ECO-charging strategies. The application of ECO-charging also reduces the average grid load by more than 10%, while shifting the charging towards non-peak hours. Finally, the optimization process results in a reduction of the total fleet energy consumption of up to 30% in Barcelona city, while in Gothenburg, the total cost of ownership of the fleet is reduced by 9%.

As Wide Bandgap (WBG)-based semiconductors are being widely used in Electric Vehicles (EVs) drivetrains, it becomes essential to assess the reliability of the WBG-based power electronics converters (PEC). Nevertheless, the ageing response of WBG-based converters in the EVs throughout a complete mission-profile has remained a significant concern for Automotive Original Equipment Manufacturers (OEMs). This paper presents a reliability assessment of a WBG-based Interleaved Bidirectional high-voltage (HV) DC/DC Converter (IBC) for EV-drivetrains. The reliability of IBC is assessed stepwise using a standard mission-profile based on a reliability estimation toolchain that simulates the thermal wear-out of failure-prone components like the semiconductor’s module and DC-link electrolytic capacitor. A modified rainflow algorithm is used to count the thermal stress, swings and expansion of the active and passive components on the IBC system. Outcomes of this article depict that the DC-link capacitor and the upper MOSFET of the half-bridge module are the most failure-prone components when the EV is driven using the dynamic WLTC mission-profile. Moreover, experimental results have presented the accuracy of the electro-thermal modelling by operating 30kW IBC prototype at different load conditions.

The accelerated adoption of electric vehicles (EVs) has intensified technical demands on traction inverters, particularly regarding power density, energy efficiency, and thermal management. Silicon Carbide (SiC) MOSFET power modules, with their superior switching performance and thermal characteristics, offer significant advantages but introduce new thermal challenges due to their increased power density and compact packaging. The primary objective of this study is to enhance real-time thermal control and prediction in a SiC-based dual traction inverter through the design and experimental validation of a high-performance cooling system integrated into a modular electric drive platform. To achieve this, multiple cold plate configurations were designed and subsequently evaluated using computational fluid dynamics (CFD) simulations, focusing on junction temperature, thermal uniformity, and pressure drop. To enable real-time thermal predictions, an artificial neural network (ANN) was developed and trained on datasets generated from high-fidelity CFD simulations and a CFD-derived reduced-order model (ROM) to estimate junction temperatures dynamically. Integrated into the inverter control system and supported by real-time sensor feedback, the ANN achieved prediction errors below 3.5% within 1 second across all operating conditions. The proposed framework offers a scalable and intelligent thermal management solution, supporting predictive maintenance and enhancing the reliability and efficiency of next-generation EV powertrains.