The paper presents use case simulations of fleets of electric buses in two cities in Europe, one with a warm Mediterranean climate and the other with a Northern European (cool temperate) climate, to compare the different climatic effects of the thermal management strategy and charging management strategy. Two bus routes are selected in each city, and the effects of their speed, elevation, and passenger profiles on the energy and thermal management strategy of vehicles are evaluated. A multi-objective optimization technique, the improved Simple Optimization technique, and a “brute-force” Monte Carlo technique were employed to determine the optimal number of chargers and charging power to minimize the total cost of operation of the fleet and the impact on the grid, while ensuring that all the buses in the fleet are able to realize their trips throughout the day and keeping the battery SoC within the constraints designated by the manufacturer. A mix of four different types of buses with different battery capacities and electric motor specifications constitute the bus fleet, and the effects that they have on charging priority are evaluated. Finally, different energy management strategies, including economy (ECO) features, such as ECO-comfort, ECO-driving, and ECO-charging, and their effects on the overall optimization are investigated. The single bus results indicate that 12 m buses have a significant battery capacity, allowing for multiple trips within their designated routes, while 18 m buses only have the battery capacity to allow for one or two trips. The fleet results for Barcelona city indicate an energy requirement of 4.42 GWh per year for a fleet of 36 buses, while for Gothenburg, the energy requirement is 5 GWh per year for a fleet of 20 buses. The higher energy requirement in Gothenburg can be attributed to the higher average velocities of the bus routes in Gothenburg, compared to those of the bus routes in Barcelona city. However, applying ECO-features can reduce the energy consumption by 15% in Barcelona city and by 40% in Gothenburg. The significant reduction in Gothenburg is due to the more effective application of the ECO-driving and ECO-charging strategies. The application of ECO-charging also reduces the average grid load by more than 10%, while shifting the charging towards non-peak hours. Finally, the optimization process results in a reduction of the total fleet energy consumption of up to 30% in Barcelona city, while in Gothenburg, the total cost of ownership of the fleet is reduced by 9%.

Zero-emission trucks for regional and long-haul missions are an option for fossil-free freight. The viability of such powertrains and system solutions was studied conceptually in project ESCALATE for trucks with GVW of 40 tonnes and beyond through various battery electric and fuel cell prime mover combinations. The study covers battery and fuel cell power sources with different degrees of battery electric as well as H₂ and fuel cell operation. As a design basis, two different missions with a single-charge/H₂ refill were analysed. The first mission was the VECTO long-haul profile repeated up to 750 km, whereas the second was a real 520 km on-road mission in Finland. Based on the simulated energy consumption on the driving cycle, on-board energy demand was estimated, and the initial single-charge and H₂ refill operational scenarios were produced with five different power source topologies and on-board storage capacities. The traction motors of the tractor were dimensioned so that a secondary mission of GVW up to 76 tonnes on a shorter route or a longer route with more frequent battery recharge and/or H₂ refill can be operated. Based on the powertrain and vehicle model, various infrastructure options for charging and H₂ refuelling strategies as well as various operative scenarios with indicative total cost of ownership (TCO) were analysed.

Light electric vehicles are best suited for city and suburban settings, where top speed and long-distance travel are not the primary concerns. The literature concerning light electric vehicle powertrain design often overlooks the influence of the associated driving missions. Typically, the powertrain is initially parameterized, established, and then evaluated with an ex-post-performance assessment using driving cycles. Nevertheless, to optimize the size and performance of a vehicle according to its intended mission, it is essential to consider the driving cycles right from the outset, in the powertrain design. This paper presents the design of an electric powertrain for multipurpose light electric vehicles, focusing on the motor, battery, and charging requirements. The powertrain design optimization is realized from the first stages by considering the vehicle’s driving missions and operational patterns for multipurpose usage (transporting people or goods) in European urban environments. The proposed powertrain is modular and scalable in terms of the energy capacity of the battery as well as in the electric motor shaft power and torque. Having such a possibility gives one the flexibility to use the powertrain in different combinations for different vehicle categories, from L7 quadricycles to light M1 vehicles.

Zero-emission trucks for regional and long haul missions are an option for fossil-free freight. The viability of such powertrains and system solutions was studied conceptually in project ESCALATE for trucks with GVW of 40 tonnes and beyond through various prime mover combinations. The study covers battery and fuel cell power sources with different degrees of battery electric as well as H2 and fuel cell operation. As a design basis, two different missions with a single-charge/H2 refill were analysed. The first mission was the VECTO long haul profile repeated up to 750 km, whereas the second was a real 520 km on-road mission in Finland. Based on the simulated energy consumption on the driving cycle, on-board energy demand was estimated, and the initial single-charge operational scenarios were analysed with five different power source topologies. The traction motors of the tractor were dimensioned so that a secondary mission of GVW up to 76 tons on a shorter route can be operated. Based on the powertrain and vehicle model, various infrastructure options for charging and H2 refuelling strategy as well as various operative scenarios with indicative total cost of ownership (TCO) were analysed.

This study presents the optimization and tuning of a simulation framework to improve its simulation accuracy while evaluating the energy utilization of electric buses under various mission scenarios. The simulation framework was developed using the low fidelity (Lo-Fi) model of the forward-facing electric bus (e-bus) powertrain to achieve the fast simulation speeds necessary for real-time fleet simulations. The measurement data required to verify the proper tuning of the simulation framework is provided by the bus original equipment manufacturers (OEMs) and taken from the various demonstrations of 12 m and 18 m buses in the cities of Barcelona, Gothenburg, and Osnabruck. We investigate the different methodologies applied for the tuning process, including empirical and optimization. In the empirical methodology, the standard driving cycles that have been used in previous studies to simulate various use case (UC) scenarios are replaced with actual driving cycles derived from measurement data from buses traversing their respective routes. The key outputs, including the energy requirements, total cost of ownership (TCO), and impact on the grid are statistically compared. In the optimization scenario, the assumptions for the various vehicle and mission parameters are tuned to increase the correlation between the simulation and measurement outputs (the battery SoC profile), for the given scenario input (the velocity profile). Improved simple optimization (iSOPT) was used to provide a superfast optimization process to tune the passenger load in the bus, cabin setpoint temperature, battery’s age as relative capacity degradation (RCD), SoC cutoff point between constant current (CC) and constant voltage charging (CV), charge decay factor used in CV charging, charging power, and cutoff in initial velocity during braking for which regenerative braking is activated.

Decarbonizing heavy-duty road freight transportation requires efficient energy management in zero-emission powertrains. This study investigates energy management strategies (EMSs) for a heavy-duty Fuel Cell Plug-in Hybrid Electric Vehicle (FC-PHEV). Rather than the typical charge-sustaining operation, these strategies are designed for charge-depleting operation, in which each route begins with a charged battery and ends at a lower state of charge (SOC), leveraging the vehicle’s plug-in capability. The EMSs are evaluated primarily in terms of energy consumption, while battery C-rate and fuel cell ramp rate are used as simple stress indicators for comparative analysis. A backward-facing vehicle model is developed to test several EMSs, including both optimization- and rule-based strategies. The Equivalent Consumption Minimization Strategy (ECMS) emerged as a promising option, motivating further testing with a forward-facing model and additional drive cycles. The simulation results show that ECMS consumed only 1.1% more energy than the global optimal solution found by Pontryagin’s Minimum Principle (PMP) and 7.5% less energy than a simple rule-based strategy, on average across five drive cycles. These results show that ECMS can be effective for a heavy-duty FC-PHEV operating in charge-depleting mode, extending its demonstrated applicability beyond charge-sustaining and light-duty vehicles.