At the core of additive manufacturing (3D printing) is the ability to rapidly print with multiple materials for arbitrary distribution with high resolution, which can remove challenges and limits of traditional assembly and enable us to make increasingly complex objects, especially exciting meta-materials. Here we demonstrate a simple and effective strategy to achieve nano-resolution printing of multiple materials for arbitrary distribution via layer-by-layer deposition on a special deposition surface. The established physical model reveals that complex distribution on a section can be achieved by vertical deformation of simple lamination of multiple materials. The deformation is controlled by a special surface of the mold and a contour-by-contour (instead of point-by-point) printing mode is revealed in the actual process. A large-scale concentric ring array with a minimum feature size below 50 nm is printed within less than two hours, verifying the capacity of high-throughput, high-resolution and rapidity of printing. The proposed printing method opens the way towards the programming of internal compositions of object (such as functional microdevices with multiple materials).
Any object can be considered as a spatial distribution of atoms and molecules; in this sense, we can manufacture any object as long as the precise distribution of atoms and molecules is achieved. However, the current point-by-point methods to precisely manipulate single atoms and single molecules, such as the scanning tunneling microscope (STM), have difficulty in manipulating a large quantity of materials within an acceptable time. The macroscopic manipulation techniques, such as magnetron sputtering, molecular beam epitaxy, and evaporation, could not precisely control the distribution of materials. Herein, we take a step back and present a universal method of controlling the distribution of multimaterails during macroscopic manipulation via microtopography-guided substrates. For any given target distribution of multimaterials in a plane, the complicated lateral distribution of multimaterials was firstly transformed into a simple spatial lamellar body. Then, a deposition mathematical model was first established based on a mathematical transformation. Meanwhile, the microtopographic substrate can be fabricated according to target distribution based on the deposition mathematical model. Following this, the deposition was implemented on the substrate according to the designed sequence and thickness of each material, resulting in the formation of the deposition body on the substrate. Finally, the actual distribution was obtained on a certain section in the deposition body by removing the upside materials. The actual distribution can mimic the target one with a controllable accuracy. Furthermore, two experiments were performed to validate our method. As a result, we provide a feasible and scalable solution for controlling the distribution of multimaterials, and point out the direction of improving the position accuracy of each material. We may achieve real molecular manufacturing and nano-manufacturing if the position accuracy of distribution approaches the atomic level.