Flow condition was simulated in a shaft tubular pump by using the Shear‐Stress Transport (SST) k‐ω turbulence model with high quality structured grids in design condition. Corresponding structural vibration characteristics were then analyzed based on two‐way coupled Fluid‐Structure Interaction (FSI) method. Fluid results showed that flow in the outlet flow passage was a combination of the axial flow and circumferential rotation motion. Time and frequency domain analysis of pressure pulsation of typical measure points indicated that larger pulsation amplitudes appeared in the tip of the blades and the main vibration source was the pressure pulsation induced by rotation of the blades. The fluid pulsation amplitudes decreased gradually along the flow direction, which can be ascribed to the function of fixed guide vane. Structural analysis of the blades in both pressure and suction side indicated that significant stress concentration was formed at the blade and hub connection near the leading edge. Maximum effective stress of the blades varied periodically, so prevention measures of the fatigue of blades should be taken. This research can provide important reference for the design of the tubular pump.

It is of significant value to understand the unsteady hydraulic features and pressure pulsation transmission path in the flow channel through a turbine for providing technical support for turbine design and optimization, as well as laying a foundation for analysis of the stability and the coupled vibration of the hydropower house. In this paper, a three-dimensional mechanics–hydraulics–concrete structure coupled numerical model was established to accurately simulate Francis hydraulic machinery, including the high-rotating turbine runner and fixed guide vane, the unsteady flowing water, the structure of the entire flow channel, as well as the dynamic interaction between them. Turbulent hydraulic features of flow condition and pressure pulsation in design operation were explored using the detached eddy simulation (DES) turbulence model. Then, a novel method was proposed to identify the fluid pressure pulsation transmission path based on the time-delayed transfer entropy method and wavelet theory. On basis of time and frequency analysis of pressure calculation results, investigation into identification of pressure pulsation transmission path was performed using the method of traditional transfer entropy and the method adopted in this paper. The pressure pulsation transmission features in the entire flow channel were revealed during operation of the large-scale Francis turbine. The research method and results could not only lay a basis for exploring the structural vibration regularity of the hydropower house but also provide a scientific reference for vibration reduction design of the hydropower house.

The hydraulic and structural vibration sources of pumping station are investigated in current research. Based on a vertical shaft tubular pumping station project in an eastern province of China, a three-dimensional fluid-solid coupling model of the pumping station is established, including the fluid in the flow channel, concrete structure, and hydraulic machinery. Two-way fluid-structure interaction (FSI) method is used to calculate the coupled vibration responses of the pumping station. Based on the FSI simulation results, the hydraulic and structural vibration sources of the pumping station are explored from the frequency perspective based on the Fourier transform theory and the vibration energy transmission perspective based on the time-delayed transfer entropy method. Research results show that the fluid pulsation generated by the rotation of the impeller is the main hydraulic vibration source, and the rotating impeller is the main structural vibration source that causes the vibration of the unit and the concrete structure. This research could provide a scientific basis for structural vibration control, vibration reduction, and isolation design of the pumping station.

Research on the vibration response prediction and safety early warning is of great significance to the operation and management of pumping station engineering. In the current research, a hybrid prediction method was proposed to predict vibration responses of the pumping station based on a single model of autoregressive integrated moving average (ARIMA), a combined model of the adaptive network-based fuzzy inference system (ANFIS) and whale optimization algorithm (WOA). The performance of the developed models was studied based on the effective stress vibration data of the blades in a shaft tubular pumping station. Then, the D-S evidence theory was adopted to perform safety early warning of the operation state by integrating the displacement, velocity, acceleration and stress indicators of the vibration responses of the pumping station. The research results show that the proposed prediction model ARIMA–ANFIS–WOA exhibited better accuracy in obtaining both linear and nonlinear characteristics of vibration data than the single prediction model and hybrid model with different optimization algorithms. The D-S evidence fusion results quantitatively demonstrate the safe operation state of the pumping station. This research could provide a scientific basis for the real-time analysis and processing of data in pumping station operation and maintenance systems.

This study investigated the effects of calcium carbide slag (CCS) (0–12 wt%) incorporation on the workability, electrochemical properties, durability, and microstructure evolution of sulfoaluminate cement (SAC) mortar. Results showed that increasing CCS content reduced mortar fluidity and shortened setting time, indicating that CCS accelerates early hydration. A 9% CCS content was determined to be the optimal dosage; at 28 days, compared to the control group, this dosage group exhibited a 6.53% increase in compressive strength, a 22.47% decrease in drying shrinkage, and a 0.279% decrease in mass loss. These performance improvements stemmed from CCS’s ability to inhibit pore connectivity and limit moisture migration. Electrochemical analysis further revealed that the 9% CCS dosage group had the highest charge transfer resistance and resistivity (30.00% higher than the control group), reflecting a denser matrix and greater ion transport resistance. Consequently, chloride ion permeability was significantly reduced, with electrical flux and diffusion coefficient decreasing by 39.98% and 28.89%, respectively. Microstructural observations confirmed that CCS promotes the formation and densification of hydration products, effectively improving the internal pore structure. While 9% CCS can serve as an effective functional supplementary material, its long-term durability and sustainability still face practical application challenges. Future research should focus on establishing predictive models for chloride ion permeation lifetime and conducting quantitative sustainability assessments of CCS-SAC composites, particularly evaluating material cost, energy consumption, and carbon dioxide emissions.