The composition of fine-ground lead zirconate-titanate powder Pb(Zr_0.52Ti_0.48)O₃, suspended in PZT and bismuth titanate (BiT) solutions, is deposited on the curved surface of IN718 and IN738 nickel-based supper alloy substrates up to 100 µm thickness. Photochemical metal organic and infiltration techniques are implemented to produce smooth, semi-dense, and crack-free random orientated thick piezoelectric films as piezo-sensors, free of any dopants or thickening polymers. Every single layer of the deposited films is heated at 200 °C with 10 wt.% excess PbO, irradiated by ultraviolet lamp (365 nm, 6 watt) for 10 min, pyrolyzed at 400 °C, and subsequently annealed at 700 °C for one hour. This process is repeated successively until reaching the desired thickness. Au and Pt thin films are deposited as the bottom and top electrodes using evaporation and sputtering methods, respectively. PZT/PZT and PZT/BiT composite films are then characterized and compared to similar PZT and BiT thick films deposited on the similar substrates. The effect of the composition and deposition process is also investigated on the crystalline phase development and microstructure morphology as well as the dielectric, ferroelectric, and piezoelectric properties of piezo-films. The maximum remnant polarization of P_r = 22.37 ± 0.01, 30.01 ± 0.01 µC/cm², the permittivity of ε_r = 298 ± 3, 566 ± 5, and piezoelectric charge coefficient of d₃₃ = 126, 148 m/V were measured versus the minimum coercive field of E_c = 50, 20 kV/cm for the PZT/PZT and PZT/BiT thick films, respectively. The thick film piezo-sensors are developed to be potentially used at frequency bandwidth of 1–5 MHz for rotary structural health monitoring and also in other industrial or medical applications as a transceiver.

This paper discusses how to optimally design polygonal profiles of Electromagnetic Soft Actuators (ESAs) to be used in a network to achieve maximum output force with minimum energy consumption. The soft actuators work based on operating principle of solenoids but are made of intrinsically soft materials. It was, previously, confirmed that by miniaturizing the size, the amount of output force decreases for a single ESA however, by the ratio of force to volume increases. Therefore, networking small sized ESAs, would increase the output force. Initially, ESAs were made with circular cross-section profiles. However, we prove here that the shape of the cross-section profile can affect the output force. A polygonal shape with fewer sides would result in higher output force for a single ESA. However, with a network of ESAs, another parameter, packing density, plays an important role in the output force. Our optimization results suggest that even though triangular cross-section profiles lead to the highest amount of force for a single ESA, the best choice would be hexagonal shapes when they are networked.

The lack of suitable actuators has hampered the development of high-performance machines or robots that can compete with living organisms in terms of motion, safety, and energy efficiency. The adaptation properties of biological systems to environmental variables—for example, the control performance of biological muscle with variable stiffness properties—exceeds the performance of mechanical devices. The variable stiffness characteristics of elastic actuators are different from the operating principle of conventional solids. Although there has been a lot of work on the design of elastic actuators in recent years, a low-cost and compact elastic actuator that can be used in place of standard rigid servo actuators is not yet available. In this study, a standard servo motor has been transformed into an elastic actuator by an elastic coupling attached to the gear system. The elastic coupling consists of four small steel beams with a cylindrical cross section placed on the circular disk, and the stiffness of the actuator is adjusted by varying the clutch length of the cylindrical beams. In this study, this innovative design is explained, then the equations expressing the variation of the torsional stiffness of the cylindrical beams with the coupling length and solutions of these equations are given. The experimental results are presented to show the ability of the proposed actuator to control position and regulate the stiffness independently.

The design of robots that are light, soft, powerful is a grand challenge. Since they can easily adapt to dynamic environments, soft robotic systems have the potential of changing the status-quo of bulky robotics. A crucial component of soft robotics is a soft actuator that is activated by external stimuli to generate desired motions. Unfortunately, there is a lack of powerful soft actuators that operate through lightweight power sources. To that end, we recently designed a highly scalable, flexible, biocompatible Electromagnetic Soft Actuator (ESA). With ESAs, artificial muscles can be designed by integrating a network of ESAs. The main research gap addressed in this work is in the absence of system-theoretic understanding of the impact of the realtime control and actuator selection algorithms on the performance of networked soft-body actuators and ESAs. The objective of this paper is to establish a framework that guides the analysis and robust control of networked ESAs. A novel ESA is described, and a configuration of soft actuator matrix to resemble artificial muscle fiber is presented. A mathematical model which depicts the physical network is derived, considering the disturbances due to external forces and linearization errors as an integral part of this model. Then, a robust control and minimal actuator selection problem with logistic constraints and control input bounds is formulated, and tractable computational routines are proposed with numerical case studies.