Vishnu Ramasamy

Vishnu Ramasamy


Research Focus & Metrics

Academic Career Length

1Year (2026-Present)

(Calculated once Scilit publication data is synced: current year − year of first publication + 1)

Representative Publications

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14 September 2026 in Materials Science and Engineering: A
Verified
Journal Article
Open access
VRVishnu Ramasamy
Vishnu Ramasamy
BLBrett Edward Ley
Brett Edward Ley
JDJan Dzugan
Jan Dzugan
MUMatous Uhlik
Matous Uhlik
JCJennifer L.W. Carter
Jennifer L.W. Carter
JLJohn Lewandowski
John Lewandowski

15 September 2026 in Materials
Verified
Journal Article
Open access
PDF file
VRVishnu Ramasamy
Vishnu Ramasamy
MQMingchen Qu
Mingchen Qu
JLJohn Lewandowski
John Lewandowski
Metal additive manufacturing (AM) enables near-net-shape fabrication of complex components, but process-induced defects and heterogeneities continue to limit performance and broader adoption. This review examines ex-situ and in-situ hybrid processing across multiple AM processes and alloy systems, including heat treatment, deformation-based processing, hot isostatic pressing, machining, friction stir processing, ultrasonic and magnetic-field assistance, alloying, stirring, and surface preparation. Ex-situ routes modify the completed build through bulk densification, homogenization, phase control, and surface improvement, whereas in-situ routes modify defects, microstructure, residual stress, and phase evolution during fabrication by interacting with the liquid melt pool, viscoplastic material, or solidified layer(s). The in-situ hybrid processing literature is dominated by wire-based directed energy deposition (DED) because its open architecture facilitates secondary-tool integration. Deformation-based methods were the most common and frequently promoted pore closure, recrystallization, texture modification, residual-stress redistribution, and improved mechanical performance. Hybrid processing was most effective when integrated to target the dominant material-specific limitation. Aluminum alloys benefited primarily from porosity control, stainless steels from grain and texture modification, titanium alloys from prior-β and α/β morphology control, nickel-based superalloys from segregation and Laves-phase mitigation, and steels from control of transformation microstructures. This material-state-aware framework may also extend to polymers and composites.