In this paper a variant of eccentric drives will be described, which uses rolling elements instead of an eccentric gear. These rolling elements are constrained by a concentric carrier allowing for radial movement and are moved by an eccentric crank. They mesh with a gear geometry that translates their radial movement into tangential movement and constrains their position. Multiple offset eccentricities may be used with the same gear to reduce occurring forces. Such a drive may prove easier to manufacture than currently used eccentric drives, but the characteristics are not yet fully researched.The components and the working principle of such a drive will be described, and consistent names for the components will be established in this paper. Using these the movement of the rolling elements and the resulting gear geometry will be mathematically described. The forces on a singular rolling element will be derived. An overview of and comparison with related drive mechanisms will be given to aid in the classification of this drive. Different variations of this drive will be discussed, including the choice of rolling elements, whether to use an external or internal gear, and whether a direction-reversing or non-direction-reversing drive is advantageous.
Wearable assistive exoskeletons require lightweight, compact, and backdrivable transmission systems with low output impedance to ensure safe and comfortable human–robot interaction. These efficient, modular actuators benefit from reduction mechanisms that minimize axial bulk while providing high motion regularity. While existing transmissions perform well on some of these metrics, their practical implementation is often constrained by geometric complexity, low backdrivability, limited reduction ratios, or standard component sizes. This paper presents a novel combination of a Rolling Element Eccentric (REE) stage and a planetary gearbox, specifically designed for wearable exoskeleton actuation. The proposed architecture integrates a bearing-based REE drive concentrically within the sun gear of a planetary transmission, reducing mechanical complexity and friction and improving regularity. Moreover, the design exploits additively manufactured bearings, enabling substantial weight reduction, reduced encumbrance, and increased design freedom without reliance on standard bearing dimensions. A prototype reducer has been designed and fabricated using additive manufacturing techniques. It was experimentally evaluated and compared with state-of-the-art transmission designs. These investigations demonstrated low friction, minimal backlash, good torsional stiffness, and sufficient backdrivability, despite the high reduction ratio, while maintaining a compact, flat form factor. The experimental results indicate that the proposed rolling element eccentric planetary transmission is a viable and effective solution for lightweight, efficient, axially compact (independently of the implemented reduction ratio), and backdrivable actuators in assistive wearable robotics.