Synthetic rubbers fabricated from 1,3-butadiene (BD) and its substituted monomers have been extensively used in tires, toughened plastics, and many other products owing to the easy polymerization/copolymerization of these monomers and the high stability of the resulting material in manufacturing operations and large-scale productions. The need for synthetic rubbers with increased environmental friendliness or endurance in harsh environments has motivated remarkable progress in the synthesis of BD and its substituted monomers in recent years. We review these developments with an emphasis on the reactive routes, the products, and the synthetic strategies with a scaling potential. We present reagents that are primarily from bio-derivatives, including ethanol, C4 alcohols, unsaturated alcohols, and tetrahydrofuran; the major products of BD and isoprene; and the by-products, activities, and selectivity of the reaction. Different catalyst systems are also compared. Further, substituted monomers with rigid, polar, or sterically repulsive groups, the purpose of which is to enhance thermal, mechanical, and interface properties, are also exhaustively reviewed. The synthetic strategies using BD and its substituted monomers have great potential to satisfy the increasing demand for better-performing synthetic rubbers at the laboratory scale; the laboratory-scale results are promising, but a big gap still exists between current progress and large scalability.
Hexagonal boron nitride (hBN) is usually used in thermal spreading applications because of its high thermal conductivities (400–2000 W mK−1). However, in composites with poly(2-vinylpyridine) (P2VP) and poly(5-norbornene-2-methanol) (PNBMT), the introduction of hydroxylated hBN enhances the thermal conductivity of the ternary formula but decreases it in the binary ones. This arises from the micro-interface defects and porous microstructure that form in the hBN/P2VP composite, which accounts for the thermal insulating property. In addition, the lightweight hBN/P2VP composite has good bendability and high thermal stability. The hBN/PNBMT composite possesses a wrinkled rough surface and voids, with hBN exposed or embedded in the polymer matrix, which disrupts the compact packing of polymer chains, thus increasing the extrinsic scattering and the free volume. In contrast, in the hBN/P2VP/PNBMT ternary composite, the synergistic interactions among the polymer chains and hBN result in a dense packing, lower surface area and higher density. This work provides a possible strategy to design hBN/polymer nanocomposites with tunable thermal properties.
A Brønsted acid ionic liquid, 3-methyl-1-(4-sulfonylbutyl) imidazolium hydrogensulfate ([HO 3 S(CH 2 ) 4 mim]HSO 4 ), was used for the first time for the preparation of a sulfonated carbon catalyst.
Isoprene is a very important monomer for synthetic rubber. Its synthesis in the presence of MoP catalysts via the vapour phase reaction of isobutene with formaldehyde has been studied. The catalysis by various catalysts was characterized by TG analysis, the low-temperature adsorption of nitrogen, XRD, element analysis, TPD, the FT-IR of adsorbed pyridine, XPS and MAS NMR. A chemical process was proposed and confirmed. Isoprene was synthesized in an “assembly line” process through different active sites at the surface of the MoP catalysts, where the active sites were derived from P and Mo species and deposited carbonaceous species. In the induction period, carbon species are preferentially deposited on P species, leading to a decrease in the active Mo and P species (active sites 1), accompanied with a burst in active carbonaceous species (active sites 2). This soundly describes the burst in catalyst capacity in the induction period, which then decreases over time on stream at the expense of the active carbonaceous species. Accordingly, through the prior formulation of sites 1 with sites 2 in a catalyst, the time-consuming induction period can be nearly eliminated. We also observed that a good ratio of these two active sites can efficiently retard the catalyst deactivation. This study clarifies the roles of acid sites and active species in MoP catalysts in the synthesis of isoprene and shows that their optimal ratio can help reduce the length of the induction period and extend the lifetime of the catalysts.