The macroscopic mechanical performance of additive manufactured structures is essential for the design and application of multiscale microlattice structure. Performance is affected by microstructure and geometrical imperfection, which are strongly influenced by the size of the struts in selective laser melting (SLM) lattice structures. In this paper, the effect of size on microstructure, geometrical imperfection, and mechanical properties was systemically studied by conducting experimental tests. A series of AlSi10Mg rod-shaped samples with various diameters were fabricated using SLM. The uniaxial tensile test results show that with the decrease in build diameter, strength and Young’s modulus of strut decreased by 30% more than the stable state. The main reasons for this degradation were investigated through microscopic observation and micro X-ray computed tomography (μ-CT). In contrast with large-sized strut, the inherent porosity (1.87%) and section geometrical deviation (3%) of ponysize strut is greater because of the effect of thermal transform and hydrogen evolution, and the grain size is 0.5 μm. The discrepancy in microstructure, geometrical imperfection, and mechanical properties induced by size effect should be considered for the design and evaluation of SLM-fabricated complex structures.

Nano/micro-scale mechanical properties of multiferroic materials can be controlled by the external magnetic or electric field due to the coupling interaction. For the first time, a modularized multi-field nanoindentation apparatus for carrying out testing on materials in external magnetostatic/electrostatic field is constructed. Technical issues, such as the application of magnetic/electric field and the processes to diminish the interference between external fields and the other parts of the apparatus, are addressed. Tests on calibration specimen indicate the feasibility of the apparatus. The load-displacement curves of ferromagnetic, ferroelectric, and magnetoelectric materials in the presence/absence of external fields reveal the small-scale magnetomechanical and electromechanical coupling, showing as the ΔE and ΔHin effects, i.e., the magnetic/electric field induced changes in the apparent elastic modulus and indentation hardness.

Electric field dependent mechanical properties of relaxor ferroelectric material Pb(Mn_1/3Nb_2/3)O₃-PbTiO₃ are investigated with the nanoindentation technique. Giant electric-field-tunable apparent elastic modulus (up to −39%), hardness (−9% to 20%), and energy dissipation (up to −13%) are reported. Based on experimental data, a characterization method of electromechanical coupled nanoindentation is proposed. In this method, an electric field tunable scaling relationship among elastic modulus, hardness, and indentation work for ferroelectric materials can be determined. In addition, this method can be used to obtain the electric-field-dependent elastic modulus and hardness, and avoid the estimate of contact area in the Oliver-Pharr method. Finally, the different effects on elastic modulus between positive and negative electric fields can be explained by the flexoelectric effect.