A study of the migration of the grain boundary misorientation and its relationship with the residual stresses through time immediately after the completion of a thermomechanical simulation has been carried out. After physically simulating an intercritically overheated welding heat affected zone, the variation of the misorientation of grain contours was observed with the electron backscatter diffraction (EBSD) technique and likewise the variation of the residual stresses of welding with RAYSTRESS equipment. It was observed that the misorientation of the grain contours in an ASTM DH36 steel was modified after the thermomechanical simulation, which corresponds to the measured residual stress variation along the first week of monitoring, with compressive residual stresses ranging from 195 MPa to 160 MPa. The changes in misorientation indicate that the stress relaxation phenomenon is associated with the evolution of the misorientation in the microstructure caused by the welding procedure. On the first day, there was a fraction of 4% of the kernel average misorientation (KAM) values at 1° misorientation and on the fourth day, there was a fraction of 7% of the KAM values at 1° misorientation.

Welding is widely used in the manufacture of steel products. Metallurgical processes during welding produce residual stresses in different zones of the welded parts. Welding residual stresses, particularly tensile stresses, can significantly impact the reliability and the integrity of the welded components. Our recent works report the effect of residual stress redistribution in a relatively short, up to two weeks, period after the welding procedure. The hypothesis that the observed stress relaxation phenomenon is associated to the microstructure evolution that occur in the material after the end of the welding procedure was proposed. To prove this hypothesis a physical simulation of the influence of the welding thermal cycles on the base metal with GLEEBLE equipment was performed. Using SEM EBSD, technique the variation of grain boundary misorientation accompanied by the residual stresses redistribution in the first days after welding thermal cycles simulation were observed.

Residual stresses are a subject of great industrial and academic interest. Detection and prediction methods can be experimental, analytical and numerical furthermore there is a substantial amount of developed techniques. In this context, this manuscript intends to propose an analytical methodology for predicting residual stresses in the thickness of hot-rolled steel sheets, followed or not by coiling/uncoiling, by developing the basic differential equation of deflections, aided by a numerical prediction of the temperature profile throughout the cooling process. Basically, the sources of residual stresses are considered to be the austenite/products phase transformation, the evolution of the temperature gradient and the deformation/relief caused by coiling and uncoiling. Prediction results were compared to experimental own results and that from a reference. There was a good coincidence of values when the profile raised was the one caused by the temperature gradient. Other sources found no support for the cases analyzed. New experimental results are needed for conclusions to mature.

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