Ultrasonic testing is an important means to detect defacing defects, such as scratches and cracks, but when the size of these defects is smaller than the wavelength of ultrasonic waves, it is difficult to detect them using traditional methods like the pulse-echo method and broadband ultrasound attenuation method for the diffraction of ultrasonic waves at the defects. Based on the non-contact characteristic of electromagnetic acoustic transducers (EMATs), a transducer for scanning inspection was developed in this paper. The transducer was utilized to detect and measure the depth of the defacing defects on an aluminium plate based on the near-field enhancement of ultrasonic Lamb waves. The results show that the amplitude of the S0 Lamb wave experiences a large enhancement when the transducer is passed over the scratch defects and the enhancement has a clearly positive correlation with the depth of the scratch defects. When the depth increases from 0.1 mm to 0.9 mm, the amplitude of S0 Lamb waves increases from 1.13 times to 2.27 times the S0 Lamb waves received on the aluminium plate without defects. The new method can be utilized to detect the defacing defects on the aluminium plate and get better detection effects than the traditional methods without analyzing the relatively small reflection waves.
Strain gauges and optical methods are commonly used to measure the magnetostriction coefficient of a sample. All these methods require a specific size sample and can only realize offline measurement, which is time-consuming. Therefore, we propose a new method using a magnetostriction-based electromagnetic acoustic transducer (EMAT) to measure the magnetostriction coefficient. The amplitude of the ultrasonic waves generated by the EMAT is applied to characterize the magnetostriction coefficient of a sample. A nonlinear magnetostriction finite element model is established, and the simulation results show that the amplitude of the ultrasonic wave generated by the magnetostriction-based EMAT is proportional to the magnetostriction coefficient of the material. Experiments are carried out on silicon steel strips with different silicon contents. The results show that the method can effectively measure their relative magnetostriction coefficients. Furthermore, the structure of the magnetostriction-based EMAT is optimized to maximize efficiency. The excitation and receiving transducers reach their maximum efficiency when the static magnetic flux densities are 3.5 mT and 6.8 mT, respectively. Moreover, the relative error caused by the vibration reaches the minimal size when the lift-off of the receiving coil is set to 3 mm around. This method is fast and can be applied to online measurement.