(1) Background: The main disadvantage of rigid fracture fixation is remain material after healing period. Implementation of resorbable plates prevents issues resulting from left plates. The aim of this study is to compare the usage of bioresorbable and titanium “A” shape condyle plate in condylar fractures. (2) Methods: Thickness of 1.0 mm, height of 31 mm, and width of 19 mm polylactic acid (PLLA) and titanium “A” shape plate with 2.0 mm-wide connecting bar and 9 holes were tested with finite element analysis in high right condylar neck fracture. (3) Results: On bone surface the highest stress is on the anterior bridge around first hole (approx. 100 MPa). The highest stress on screws is located in the first screw around plate in the anterior bridge and is greater in titanium (150 MPa) than PLLA (114 MPa). (4) Conclusion: Pressure on bone in PLLA osteosynthesis is two times higher than in titanium fixation. On small areas where pressure on bone is too high it causes local bone degradation around the fracture and may delay the healing process or make it impossible. Fixation by PLLA is such flexible that bone edges slide and twist what may lead to degradation of callus.
This study investigates the effect of 3D printing speed on the mechanical strength of parts produced with high-speed PLA. Samples were tested according to the ISO 527-1 standard, focusing on tensile strength. The results reveal that increasing the print speed from 30 mm/s to 500 mm/s reduces the mechanical strength of the samples, although the difference is minimal and does not affect the surface quality when the material is appropriately selected. Additionally, the orientation of the samples on the build plate had a significant impact on their strength, with samples printed along the Y-axis exhibiting better tensile performance. Ironing, which smooths the surface at the end of the print, improved the fracture surface consistency and tensile strength, regardless of the print speed. The improvement in tensile strength observed in ironed specimens can be attributed to improved bonding of the layers, reduced porosity, and a reduction in stress concentration points, which ultimately contributed to more uniform stress distribution and less risk of premature failure. Thermal camera images indicated no significant deviations in heat distribution, excluding this factor as a cause for inconsistent fracture points. This study concludes that higher printing speeds offer time and energy savings with minimal impact on mechanical properties, making them suitable for prototyping and decorative elements, although the effects of print speed and orientation should be considered for applications requiring higher strength.
1 June 2013 in Archives of Metallurgy and Materials
This paper describes two stages of optimization of the properties of 2024 and 7075 aluminium alloys, in particular their resistance to pitting by first T6, T6I6 or T6I4 treatment, and second increase its tribological properties by depositing by RF PACVD method a gradient coating of high adhesion to the substrate. Quantitative microstructural characteristics reveals that it is possible to increase hardness (up to 190HV for 7075 alloy) with relatively high yield strength (520 MPa) and high ultimate elongation (about 20%) by optimizing dispersion of precipitates using two-stage artificial aging process. Next to eliminate forming of thin Al2O3 layer with relatively poor adhesion to the aluminium substrate, gradient a-C: H/Ti layers synthesis hybrid plasma chemical RF PACVD reactor equipped with pulsed magnetron sputtering system was used. Using such configuration enables forming a thick and highly adherent diamond-like carbon layer on aluminium surface with low coefficient of friction (0.05), at a substrate temperature below 470K. Due to application of Ti magnetron cathode it was possible to improve the adhesion strength up to 30mN of diamond-like carbon layer to the covered substrate. Influence of deposition parameters on microhardness profile as well as adhesion and morphology were determined by nanotest and AFM, respectively.