Engineering performance of asphalt pavement highly depends on the properties of bitumen, the bonding material to glue aggregates and fillers together. During the service period, bitumen is exposed to sunlight, oxygen and vehicle loading which in turn leads to aging and degradation. A comprehensive understanding of the aging mechanism of bitumen is of critical importance to enhance the durability of asphalt pavement. This study aims to determine the relations between micro-mechanics, chemical composition, and macro-mechanical behavior of aged bitumen. To this end, the effect of aging on micro-mechanics, chemical functional groups, and rheological properties of bitumen were evaluated by atomic force microscope, Fourier transform infrared spectroscopy and dynamic shear rheometer tests, respectively. Results indicated that aging obviously increased the micro-surface roughness of bitumen. A more discrete distribution of micromechanics on bitumen micro-surface was noticed and its elastic behavior became more significant. Aging also resulted in raised content of carbonyl, sulfoxide, and aromatic ring functional groups. In terms of rheological behavior, the storage modulus of bitumen apparently increased after aging due to the transformation of viscous fractions to elastic fractions, making it stiffer and less viscous. By correlation analysis, it is noted that the bitumen rheological behavior was closely related to its micro-mechanics.

The storage stability concern, caused by phase separation for the density difference between polymers and asphalt fractions, has limited the widespread application of polymer modified asphalt (PMA). Therefore, this study aims to improve the storage concern of PMA by incorporating nano-montmorillonite. To this end, different nano-montmorillonites were incorporated to three PMAs modified with three typical asphalt modifiers, i.e., crumb rubber (CRM), styrene–butadiene-rubber (SBR) and styrene–butadiene-styrene (SBS). A series of laboratory tests were performed to evaluate the storage stability and rheological properties of PMA binders with nano-montmorillonite. As a consequence, the incorporation of nano-montmorillonite exhibited a remarkable effect on enhancing the storage stability of the CRM modified binder, but limited positive effects for the SBR and SBS modified binders. The layered nano-montmorillonite transformed to intercalated or exfoliated structures after interaction with asphalt fractions, providing superior storage stability. Among selected nano-montmorillonites, the pure montmorillonite with Hydroxyl organic ammonium performed the best on enhancing storage stability of PMA. This paper suggests that nano-montmorillonite is a promising modifier to alleviate the storage stability concern for asphalt with polymer modifiers.

Asphalt rubber (AR), which is prepared by blending crumb rubber and bitumen, provides various advantages, including superior rutting resistance, lower road-tire noise and longer service life. However, contractors have expressed concerns regarding its poor storage stability, which in turn limits its wider application. This study aims to address the storage stability concern by incorporating nano-montmorillonite (nanoclay). Three types of nanoclay were dispersed into hot AR binder by high shear blending. The rheological properties of nanoclay-crumb rubber modifier (CRM)-modified bitumen were evaluated through Superpave performance grade (PG) tests and the storage stability was characterized by measuring the difference in softening points or complex moduli at the top and bottom portions of binders after lab-simulated storage. X-ray diffraction (XRD) evaluation was conducted to observe the variation of nanoclay layer gap distance for mechanism investigation. It was found that all selected nanoclays had insignificant effects on workability, rutting and fatigue properties. The layered nanoclay transformed to intercalated or exfoliated structures after interaction with bitumen fractions, providing superior storage stability. Among the three selected nanoclays, pure montmorillonite with Na⁺ inorganic group, which has an intermediate hydrophilic property and middle layer gap, showed the most obvious effect on enhancing the storage stability of AR.

Warm asphalt rubber (WAR) mixture is a sustainable paving material with advantages including waste recycling and noise reducing. A comprehensive understanding of the fatigue performance of WAR specimens is helpful to its wide application. However, research on evaluating the fatigue performance of WAR binder and mixtures is very limited. This paper applies five fatigue analysis approaches to evaluate the fatigue life of WAR samples with three different warm mix asphalt (WMA) additives. The conventional G*sinδ, linear amplitude sweep (LAS), indirect tensile fatigue test (ITFT), and four-point bending beam (4PB) test were conducted based on available standards. In addition, a novel shear fatigue test was performed on WAR mortars. Test results indicated that the incorporation of crumb rubber has a significantly positive effect on fatigue resistance. WAR with chemical and foaming additives exhibited a poorer performance than asphalt rubber (AR), but their fatigue performance was still greatly superior to the non-rubberized samples. Finally, LAS as well as mortar shear fatigue and 4PB tests provided the same prediction of fatigue resistance, while the results of G*sinδ and the ITFT were inconsistent. It is recommended to use LAS, the mortar shear fatigue test, and the 4PB test for the fatigue resistance evaluation of rubberized specimens. The validation of the findings with more materials and field performances is recommended.

Asphalt rubber (AR) is a sustainable paving material with merits including waste tire consumption, low traffic noise, and enhanced mechanical performance. However, the poor workability and storage stability limited its further application. This study attempted to alleviate these two concerns of AR simultaneously by incorporating heavy bio oil (HBO). To achieve this goal, bio-AR binders with three different mixing sequences were prepared. A series of rheological and chemical tests were conducted. Test results prove that the bio-AR binders exhibited superior rutting and fatigue resistance compared to AR binder. The viscosity values of bio-ARs were closed to AR modified with commercial warm mix additive, which indicates enhancement in workability. Due to the relatively high density of HBO, the density difference between the asphalt liquid phase and crumb rubber in the bio-AR system narrowed, which brought improved storage stability. Among bio-ARs prepared with different mixing sequences, the direct mixing one (ARB) had the most satisfied overall performance. The early incorporation of HBO had limited negative influence on binder performance, but allowed for more energy saving during the bio-AR binder production. Future study will be conducted on performance of bio-AR mixtures and quantitative estimation of its energy saving during the blending and compacting process.

Ultra-thin asphalt overlay has become the mainstream measure of road preventive maintenance due to its good economic benefits and road performance. However, hot mix asphalt concrete technology is widely used at present, which is not the most ideal way to promote energy saving and emission reduction in the field of road maintenance. At the same time, the ultra-thin friction course based on cold mix technology, such as slurry seal layer, micro-surface, and other technologies, are still far behind the hot mix friction course in terms of crack resistance. In this research, by establishing an integrated design of materials and structures, a cold paving technology called “high-toughness cold-mixed ultra-thin pavement (HCUP)” is proposed. The high-viscosity emulsified bitumen prepared by using high-viscosity and high-elasticity modified bitumen is used as the binder and sticky layer of HCUP. The thickness of HCUP is 0.8–2.0 cm, the typical thickness is 1.2 cm, and the nominal maximum size of the coarse aggregate is 8 mm. Indoor tests show that HCUP-8 has water stability, anti-skid performance, high temperature performance, peeling resistance, and crack resistance that are not weaker than traditional hot-mixed ultra-thin wear layers such as AC-10, Novachip, and GT-8. At the same time, the test road paving further proved that HCUP-8 has excellent road performance with a view to providing new ideas for low-carbon and environmentally friendly road materials.