An option to improve the leaching efficiency of chalcopyrite is pretreatment prior to leaching. Pretreatment variables, such as the curing time and the addition of chloride, can increase the kinetics of copper extraction, particularly for sulphide ores. However, there has been little research on the topic. The reactions that govern this phenomenon have not been clearly identified. In this study, the effects of sulphuric acid and sodium chloride agglomeration and curing on chalcopyrite leaching were evaluated at various temperatures: 25, 50, 70, and 90 °C. The pretreated ore and leach residues were characterised by X-ray diffraction, scanning electron microscopy, and reflected light microscopy. Under the conditions of 15 kg/t of H2SO4, 25 kg/t of NaCl, and 15 days of curing time (as pretreatment), the following products were identified: CuSO4, NaFe3(SO4)2(OH)6, Cu2Cl(OH), and S0. Increasing the curing time and leaching temperature increased copper leaching. The copper extraction was 94% when leaching at 90 °C after pretreatment with 50 g/L of Cl− and 0.2 M of H2SO4. Elemental sulphur, jarosite, and copper polysulphide (CuS2) were detected in the leaching residues.
Black copper oxides are amorphous materials of copper-bearing phases of manganese. They are complex mineral compounds with difficult to recognize mineralogy and have slow dissolution kinetics in conventional hydrometallurgical processes. This study evaluates the effects of various leaching media on copper dissolution from black copper minerals. Leach of a pure black copper sample from Lomas Bayas Mine and another from a regional mine were characterized by inductively coupled plasma atomic emission spectroscopy (ICP-AES), X-ray diffraction (XRD), scanning electron microscopy (SEM), Qemscan and mechanically prepared for acid leaching under standard, oxidizing and reducing conditions through the addition of oxygen, iron sulfate or sulfur dioxide, respectively. Standard and high potential leaching (770 mV (SHE)) results in a copper dissolution rate of 70% and manganese dissolution rate of 2%. The addition of potential reducing agents (FeSO4 or SO2) decreases the redox potential to 696 and 431 mV, respectively, and favors the dissolution of manganese, thus increasing the overall copper extraction rate. The addition of SO2 results in the lowest redox potential and the highest copper extraction rates of 86.2% and 75.5% for the Lomas Bayas and regional samples, respectively, which represent an increase of 15% over the copper extract rates under standard and oxidizing conditions.
31 December 2015 in Metallurgical and Materials Transactions B
Due to the depletion of oxidized copper ores, it necessitates the need to focus on metallurgical studies regarding sulphide copper ores, such as chalcopyrite. In this research, the electrochemical behaviour of chalcopyrite has been analysed under different conditions in order to identify the parameters necessary to increase the leaching rates. This was carried out through cyclic voltammetry tests at 1 mV/s using a pure chalcopyrite macro-electrode to evaluate the effect of scan rate, temperature, and the addition of chloride, cupric, and ferrous ions. Lastly, the feasibility of using seawater for chalcopyrite dissolution was investigated. An increase in the sweep rate and temperature proved to be beneficial in obtaining highest current densities at 10 mV/s and 50 °C. Further, an increase of chloride ions enhanced the current density values. The maximum current density obtained was 0.05 A/m2 at concentrations of 150 g/L of chloride. An increase in the concentration of cupric ions favoured the oxidation reaction of Fe (II) to Fe (III). Finally, the concentration of chloride ions present in seawater has been identified as favourable for chalcopyrite leaching.
The selective leaching of arsenic using sodium hypochlorite was evaluated in order to reduce its concentration in a copper concentrate. The best conditions achieved in the synthetic concentrate were applied to the industrial concentrate. First, the individual behaviors of pure samples of enargite and chalcopyrite were evaluated under a hypochlorite medium. The enargite reaction is significantly faster than chalcopyrite, allowing for greater selectivity to ClO− (0.1–0.3 M), pH 12–12.5; 20 to 40 °C, reaction time 0.5%As) into clean concentrates (<0.2%As) or low penalty concentrates (0.2 < %As < 0.5). The estimated consumption for the cleaning process is in the order of 0.4–0.6 kg Cl2 equivalent per kg of concentrate.
The dissolution of copper sulphide ores continues to be a challenge for the copper industry. Several media and leaching alternatives have been proposed to improve the dissolution of these minerals, especially for the leaching of chalcopyrite. Among the alternatives, pretreatment prior to leaching was proposed as an option that increases the dissolution of copper from sulphide ores. In this study, a mineral sample from a copper mining company was used. The copper grade of the sample was 0.79%, and its main contributor was chalcopyrite (84%). The effect of curing time (as pretreatment) in a chloride media on copper sulphide ore was evaluated at various temperatures: 25, 50, 70 and 90 °C. The pretreated sample and leaching residues were characterized by X-ray diffraction, scanning electron microscopy, and reflected light microscopy. Pretreatment products such as CuSO4, NaFe3(SO4)2(OH)6, and S0 were identified although with difficulty, due to the low presence of chalcopyrite in the initial sample (1.99%). Under the conditions of 15 kg/t of H2SO4, 25 kg/t of NaCl, and 15 days of curing time, a copper extraction of 93.1% was obtained at 90 °C with 50 g/L of Cl− and 0.2 M of H2SO4.
About Me
Doctor in mineral processes with experience in hydrometallurgy.
Doctor in mineral processes with experience in hydrometallurgy.