Traditional wood-based panels are produced with synthetic, formaldehyde-based adhesives, commonly made from fossil-derived constituents, such as urea, phenol, melamine, etc. Along with their numerous advantages, such as chemical versatility, high reactivity and excellent adhesive performance, these adhesives are characterized by certain problems, connected with the hazardous volatile organic compounds (VOCs), mostly free formaldehyde in the adhesives and the formaldehyde emission from the finished wood composites, which is carcinogenic to humans and harmful to the environment. The growing environmental concerns and stringent legislative requirements to the formaldehyde emission from wood-based panels have posed new challenges to researchers and industrial practice, related to the development of sustainable, eco-friendly wood-based panels with close-to-zero formaldehyde emission. The most common methods to reduce the formaldehyde emission from wood-based panels have been to decrease the free formaldehyde in the adhesive by modifying the adhesive (like lowering the molar ratio of formaldehyde to urea in UF resin) or by using formaldehyde scavengers, one group of scavengers being for adhesives by mixing or reacting and the second one scavengers for wood-based panels as post-treatments. Another way is to use alternative bio-based adhesives, however, there are still substantial challenges for the complete replacement of formaldehyde-based adhesives with bio-based adhesives, mainly because of their relatively low bonding strength, poor water resistance, etc. This article presents a review and analysis of the current state of research in the field of low formaldehyde emission wood adhesives and formaldehyde scavengers for manufacturing low-toxic, eco-friendly wood composites.

This work reviewed innovative wood surface treatments based on nanotechnology. It is well documented in the literature that the cell walls of wood present significant porosity; this porosity is on a molecular scale. The main reason for the use of nanotechnology in wood science and technology is the unique characteristic of nano-based materials to effectively penetrate deeply into wood substrates, which, in turns, results in the alteration of their surface chemistry. This subsequently causes an improvement in wood properties. Any potential change in the wood properties due to treatment with nanomaterials is based on the higher interfacial area which is developed due to the treatment. This occurs because the number of particles is significantly reduced to the nanoscale. The nanomaterials improve the properties of wood as a raw material and alter its original features to a limited extent. However, their potential impact on both health and the environment should be addressed by applying tools such as life-cycle assessments. This will avoid mistakes being made in which new technologies are released on the market prior to an impact assessment having been carried out.

The potential of ammonium lignosulfonate (ALS) as an eco-friendly additive to urea–formaldehyde (UF) resin for manufacturing high-density fiberboard (HDF) panels with acceptable properties and low free formaldehyde emission was investigated in this work. The HDF panels were manufactured in the laboratory with very low UF resin content (4%) and ALS addition levels varying from 4% to 8% based on the mass of the dry wood fibers. The press factor applied was 15 s·mm⁻¹. The physical properties (water absorption and thickness swelling), mechanical properties (bending strength, modulus of elasticity, and internal bond strength), and free formaldehyde emission were evaluated in accordance with the European standards. In general, the developed HDF panels exhibited acceptable physical and mechanical properties, fulfilling the standard requirements for HDF panels for use in load-bearing applications. Markedly, the laboratory-produced panels had low free formaldehyde emission ranging from 2.0 to 1.4 mg/100 g, thus fulfilling the requirements of the E0 and super E0 emission grades and confirming the positive effect of ALS as a formaldehyde scavenger. The thermal analyses performed, i.e., differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), and derivative thermogravimetry (DTG), also confirmed the main findings of the research. It was concluded that ALS as a bio-based, formaldehyde-free adhesive can be efficiently utilized as an eco-friendly additive to UF adhesive formulations for manufacturing wood-based panels under industrial conditions.

The aim of this study was to investigate the physical and mechanical properties of thermally modified beech wood impregnated with silver nano-suspension and to examine their relationship with the crystallinity of cellulose. Specimens were impregnated with a 400 ppm nanosilver suspension (NS); at least, 90% of silver nano-particles ranged between 20 and 100 nano-meters. Heat treatment took place in a laboratory oven at three temperatures, namely 145, 165, and 185 °C. Physical properties and mechanical properties of treated wood demonstrated statistically insignificant fluctuations at low temperatures compared to control specimens. On the other hand, an increase of temperature to 185 °C had a significant effect on all properties. Physical properties (volumetric swelling and water absorption) and mechanical properties (MOR and MOE) of treated wood demonstrated statistically insignificant fluctuations at low temperatures compared to control specimens. This degradation ultimately resulted in significant decrease in MOR, impact strength, and physical properties. However, thermal modification at 185 °C did not seem to cause significant fluctuations in MOE and compression strength parallel to grain. As a consequence of the thermal modification, part of amorphous cellulose was changed to crystalline cellulose. At low temperatures an increased crystallinity caused some of the properties to be improved. Crystallinity also demonstrated a decrease in NS-HT185 in comparison to HT185 treatment. TCr indices in specimens thermally treated at 145 °C revealed a significant increase as a result of impregnation with nanosilver suspension. This improvement in TCr index resulted in a noticeable increase in MOR and MOE values. Other properties did not show significant fluctuations, suggesting that the effect of the increased crystallinity and cross-linking in lignin was more than the negative effect of the low cell-wall polymer degradation caused by thermal modification. Change of amorphous cellulose to crystalline cellulose, as well as cross-linking in lignin, partially ameliorated the negative effects of thermal degradation at higher temperatures and therefore, compression parallel to grain and modulus of elasticity did not decrease significantly. Overall, it can be concluded that increased crystallinity and cross-linking in lignin can compensate for some decreased properties caused by thermal modification, but it would be significantly dependent on the temperature under which modification is carried out. Impregnating specimens with silver nano-suspension prior to thermal modification enhanced the effects of thermal modification as a result of improved thermal conductivity.