Currently, great attention is being paid to the utilization of biomass, such as feather keratins. It is imperative to extract and dissolve keratins from animal keratinous materials for exploitation of innovative biopolymers. However, most of the current processes are based on strong acid and alkali hydrolysis, chemical cleavage and other violent reactions, which are not eco-friendly and/or result in severe degradation and destruction of feather keratins. In this study, high density steam flash-explosion (HDSF) as an innovative pretreatment of biomass was firstly employed to treat feather waste. In HDSF treatment, steam with a powerful seepage force first penetrates into fibrous tissues and cells of feathers, and then quickly expands and breaks free of the structure upon an explosive decompression at supersonic speed (within 0.0875 s). HDSF effectively destabilized β-sheet crystals and intermolecular disulfide bonds without causing substantial damage to the keratin protein chain, dramatically increasing the extraction and dissolubility of feather keratins in polar solvents like water, salt solution and weak bases, as well as enzymatic accessibility. HDSF treatment could be a sustainable and practical pretreatment for extraction of feather keratin for exploitation of biomaterials and conversion of feathers to nutrient animal feed instead of the current chemical hydrolysis and hydrothermal treatment.

In current years, natural pigments are facing a fast-growing global market due to the increase of people’s awareness of health and the discovery of novel pharmacological effects of various natural pigments, e.g., carotenoids, flavonoids, and curcuminoids. However, the traditional production approaches are source-dependent and generally subject to the low contents of target pigment compounds. In order to scale-up industrial production, many efforts have been devoted to increasing pigment production from natural producers, via development of both in vitro plant cell/tissue culture systems, as well as optimization of microbial cultivation approaches. Moreover, synthetic biology has opened the door for heterologous biosynthesis of pigments via design and re-construction of novel biological modules as well as biological systems in bio-platforms. In this review, the innovative methods and strategies for optimization and engineering of both native and heterologous producers of natural pigments are comprehensively summarized. Current progress in the production of several representative high-value natural pigments is also presented; and the remaining challenges and future perspectives are discussed. Graphical Abstract