Operating condition detection and fault diagnosis are very important for reliable operation of reciprocating compressors. Machine learning is one of the most powerful tools in this field. However, there are very few comprehensive reviews which summarize the current research of machine learning in monitoring reciprocating compressor operating condition and fault diagnosis. In this paper, the recent application of machine learning techniques in reciprocating compressor fault diagnosis is reviewed. The advantages and challenges in the detection process, based on three main monitoring parameters in practical applications, are discussed. Future research direction and development are proposed.
In mobile devices such as aircraft and electric vehicles, due to limited space, there are strict requirements on the volume and weight of the compressor mounted on the vehicle. Therefore, high-speed scroll compressors have attracted more and more attention because of their small size and light weight. In this paper, the numerical calculations and analysis of the three-dimensional (3D) transient flows in a high-speed scroll refrigeration compressor were established and validated. Circumferential gas intake was used in the simulation. According to the actual compressor size, the mesh generation accurately considers clearances. The radial and the axial clearances were both set as 0.01 mm. A dynamic and high-quality hexahedral structured mesh was generated for the working chamber, and the problem of insufficient grid density in radial clearance was solved. When the rotational speed was set as 3000 rpm, 6000 rpm, and 9000 rpm alternatively, the difference in the volume efficiency of the simulation and the experiment results was below 6.3%. The results show that the higher rotational speed contributed to the greater pressure fluctuation in the compression chamber and the discharge process, and the over-compression phenomenon was more obvious. The maximum leakage velocity was 160 m/s, and the tangential leakage velocity was higher than the radial leakage velocity. Meanwhile, radial leakage velocity will increase significantly in high-speed operation mode. With the increasing rotational speed, the position of the maximum axial and tangential leakage velocity was closer to the start of the scroll. Therefore, the seal of the scroll starting part is very important in the design of a high-speed scroll compressor.
20 September 2021 in Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering
Single screw compressor (SSC), a strong competitor of the twin screw compressor, is regarded as an excellent gas compressor because of symmetrical structure and balanced gas forces on the screw rotor. However, the market for the SSC is tiny compared with that for the twin screw compressor because of the serious abrasion of star-wheel teeth. In recent years, this problem has been solved due to the development of the new profiles of meshing pairs, and the SSC has attracted more attention due to its high application potential for low-temperature heat pump, mechanical vapor recompression, and two-phase expansion. Nevertheless, there are still many technical problems remained to be solved for applying SSC to these fields urgently. In this paper, a comprehensive review on the progress and development of SSC technologies is presented. The review first combs the current situation of SSC products. Besides, the design and processing of meshing pairs are clarified and analyzed. Moreover, the working process of SSC and its performance in new applications are discussed in detail. Finally, the further research direction of the SSC is also discussed, which will be beneficial for designing high-efficiency SSC.
Frosting and fogging of automobile windshields is a common problem that emerges in daily driving. It is important and essential to quickly and completely defrost the windshield for safety purposes. In this study, a three-dimensional mathematical model was applied to investigate the flow distribution and flow characteristics on the windshield of a medium-size Model N800 truck. The simulation results were first compared with experimental data. The results showed that the simulation model could reliably predict the defrosting performance on the windshield. This model was then used to optimize the design of the defrosting duct that comprised the main part of the defroster. It was found that the guide plate and outlet position of the defrosting duct were the two major factors affecting the defrosting performance. Therefore, the guide plate was first optimized and the defrosting performance was analyzed. The results showed that the average pressure loss dropped by 21.56%, while the defrosting efficiency at the front white zone was improved to 89%. The position of the outlet of the airflow was further studied. The results showed that the defrosting efficiency at the front zone could be further improved to 99%.