Dynamic behaviors of the three-dimensional re-entrant auxetic cellular structure have been investigated by performing beam-based crushing simulation. Detailed deformation process subjected to various crushing velocities has been described, where three specific crushing modes have been identified with respect to the crushing velocity and the relative density. The crushing strength of the 3D re-entrant auxetic structure reveals to increase with increasing crushing velocity and relative density. Moreover, an analytical formula of dynamic plateau stress has been deduced, which has been validated to present theoretical predictions agreeing well with simulation results. By establishing an analytical model, the role of relative density on the energy absorption capacity of the 3D re-entrant auxetic structure has been further studied. The results indicate that the specific plastic energy dissipation is increased by increasing the relative density, while the normalized plastic energy dissipation has an opposite sensitivity to the relative density when the crushing velocity exceeds the critical transition velocity. The study in this work can provide insights into the dynamic property of the 3D re-entrant auxetic structure and provides an extensive reference for the crushing resistance design of the auxetic structure.

Pre-chamber jet ignition technology can effectively improve flame propagation speed and in-cylinder combustion rate, so it is conducive to the improvement of thermal efficiency and fuel economy. While, studies on the key parameters of the influence of active pre-chamber on combustion and emissions are not systematic. The influence of the key parameters of injection control in active pre-chamber on combustion and emission is not clear at present. Thus, in this paper, an active pre-chamber jet ignition system was designed and used in a single cylinder GDI engine, and the effects of compression ratio and pre-chamber injection strategy on pre-chamber jet ignition were experimentally studied, as well as the comparison of pre-chamber jet ignition and conventional spark ignition. The results show that, at 2750 r/min, IMEP 11 bar operation point, lean burn can effectively reduce the fuel consumption and increase the thermal efficiency of gasoline engine. Adopting traditional spark plug system can extend the lean burn limit to excess air ratio of 1.5 with the gross indicated thermal efficiency (GITE) of 45% limited by unstable combustion, while resembling active pre-chamber system can achieve GITE of 46.5% with the excess air ratio of 2.0 with the help of much more stable combustion. And the NOx emission of active-pre-chamber system has been reduced by 78% compared by conventional spark plug system. Increasing the compression ratio to 14.8 can further reduce the indicated fuel consumption to 177 g/kWh, and increase the GITE to 48.5% and further reduce the NOx emission to lowest 0.53 g/kWh with the excess air ratio of 2.1. With the increase of pre-chamber injection pressure, the ignition stability increases, the combustion duration decrases, and thermal efficiency increases. With the increase of the pre-chamber injection duration, the ignition delay first decreases and then increases. When the injection duration increases to 800 μs, COV is greater than 3%. If the pre-chamber injection duration further increase, the COV increases, the combustion phasing retard, and the thermal efficiency decreases. With the increase of pre-chamber injection duration and pressure, the wetting wall fuel increases, which leads to the increase of PN emission.

EGR and excess-air dilution have been investigated in a 1.5 L four cylinders gasoline direct injection (GDI) turbocharged engine equipped with prechamber. The influences of the two different dilution technologies on the engine performance are explored. The results show that at 2400 rpm and 12 bar, EGR dilution can adopt more aggressive ignition advanced angle to achieve optimal combustion phasing. However, excess-air dilution has greater fuel economy than that of EGR dilution owing to larger in-cylinder polytropic exponent. As for prechamber, when dilution ratio is greater than 37.1%, the combustion phase is advanced, resulting in fuel economy improving. Meanwhile, only when the dilution ratio is under 36.2%, the HC emissions of excess-air dilution are lower than the original engine. With the increase of dilution ratio, the CO emissions decrease continuously. The NO_X emissions of both dilution technologies are 11% of those of the original engine. Excess-air dilution has better fuel economy and very low CO emissions. EGR dilution can effectively reduce NO_X emissions, but increase HC emissions. Compared with spark plug ignition, the pre chamber ignition has lower HC, CO emissions, and higher NO emissions. At part load, the pre-chamber ignition reduces NO_X emissions to 49 ppm.

In the current research, the main method to improve passenger safety in collision accidents and achieve lightweight of body-in-white (BIW) is deterministic optimization. Due to the perturbations of the design variables, the deterministic optimization results will be invalid. To solve this problem, a multi-objective reliability method based on integrating surrogate model and Six-Sigma criteria is proposed. As an example, a finite element model of a light-duty vehicle has been developed and validated by full-scale crash test. Through analyzing the overall energy absorption performance during frontal crash simulation, six main parts have screened, and their thickness values have been selected as design variables. Increasing energy absorption and reducing the weight of the structure were selected as design objectives. The front wall invasion (D), the peak acceleration (A) and the energy difference ΙΔEΙ absorbed by the left and right side stringer are as constrains. Take the design variables obey normal distribution, and use a genetic algorithm method to generate Pareto solutions. The Pareto solutions of different iteration numbers with a sigma level of 4.5 are analyzed, and the results show that both deterministic optimization and reliability optimization can increase energy absorption. While deterministic optimization increases total energy absorption by 7.6%, but the total weight is increased by 6.9%. And the reliability of the two constraint functions front wall invasion and peak acceleration are lower than 60%. The reliability optimization decreases the weight by 5.3% and increases the energy absorption by 11.7%. Meanwhile, the value of constraint functions are lower, which is beneficial to the crashworthiness of the vehicle, and the reliability of them reaches more than 99%.