The thickness of the hot component in a turbine engine is usually small. Therefore, the traditional prediction model of anisotropic thermal conductivity (ATC) based on the periodic hypothesis may be improper for use in the thermal analysis of ceramic matrix composite (CMC) components with a thin-wall structure. Thus, the prediction model for the ATC of a 2.5-D braided CMC was investigated, taking into account the actual thickness of the CMC thin-wall structure. An RVE (Representative Volume Element) model with a periodic boundary and a full-size model with the actual thickness were built to study the temperature field, the heat flux field, and the effective thermal conductivity of the CMC. A validation experiment was carried out to verify the accuracy of the two prediction models. The effect of the composite’s thickness on the ATC and the critical thickness suitable for the RVE model were also studied. The results showed that in the thermal analysis of the thin-wall structure, the RVE model had a large deviation in the estimation of the effective thermal conductivity in the thickness direction. The relative error between the numerical data based on the RVE model and the experimental data reached 10.93%, while the relative error was only 3.53% for the full-size model. Additionally, with increasing thickness, the effective thermal conductivities, based on the RVE model and the full-size model, were close to each other. For the critical thickness for the RVE model, which would be suitable for the prediction of the ATC, if the material’s thermal properties such as the absolute value ratio and the level of anisotropy changed, the corresponding critical thickness was also different. For the ATC of the SiC/SiC composites used in this study, the critical thickness was found to be 18.4 mm, nearly 31 times larger than the RVE model’s thickness.
The heat transfer performance of a solar external receiver tube with guide vanes was numerically studied under non-uniform heat flux conditions. Models of the smooth tube and the tube with guide vanes were built. The distributions of the temperature, velocity, turbulence intensity, and Nu predicted by these two models were compared to investigate the heat transfer enhancement and the mixing effect of the guide vanes. The effect of the Re and the α on the heat transfer enhancement was also studied. The results show that the guide vanes form spiraling flows, reduce the maximum tube and molten salt temperatures, and improve the heat transfer. In addition, a more uniform temperature distribution is achieved compared to the smooth tube, allowing the molten salt to work safely under higher heat flux conditions in the receiver tube with guide vanes. It was observed that a larger Re enhances the heat transfer on the tube wall and achieves a longer effective distance of enhanced heat transfer in the downstream region, while the spiraling flow, the heat transfer enhancement, and the mixing are stronger for a larger α.
The film-cooling performance of a 2.5D braided ceramic matrix composite (CMC) plate with preformed holes was numerically studied. Four numerical models containing braided structures were established: one model with film-cooling holes preformed through fiber extrusion deformation (EP-Hole), one model with film-cooling holes directly woven through fibers (WP-Hole), and two models with directly drilled holes (DP-Hole1,2). Besides, the influence of the ratio between the equivalent thermal conductivities on the axial and radial directions of fiber Kr was investigated. The results show that the preformed holes have better performance in controlling the thermal gradient with the increase of Kr. The maximum thermal gradient around the DP-Hole is significantly higher than that of the WP-Hole and EP-Hole, and the maximum relative variation reaches 123.3%. With Kr increasing from 3.32 to 13.05, the overall cooling effectiveness on the hot-side wall decreases for all models, by about 10%. Compared with the traditional drill method, the new preformed film-cooling hole studied in this paper can reduce the temperature and the thermal gradient in the region around the holes.
Despite extensive research on pulsating impinging jets, the frequency-dependent interplay of heat transfer enhancement and its underlying vortex dynamics remains poorly understood. This study employs Large Eddy Simulation (LES) to investigate the flow physics and heat transfer characteristics of a low-Reynolds-number (Re = 2,000) round pulsating impinging jet across a range of Strouhal numbers (St = 0.007–0.033). The LES framework is first rigorously validated against experimental data for a steady jet at Re = 23,000, showing excellent agreement in both mean velocity profiles and Nusselt number distributions. The results reveal a pronounced frequency-dependent heat transfer response: while the lowest frequency (St = 0.007) enhances cooling predominantly in the wall-jet region (r/D > 1), higher frequencies (St = 0.017, 0.033) significantly intensify heat transfer even at the stagnation point. An optimal trade-off is achieved at St = 0.007, which simultaneously delivers a higher area-averaged Nusselt number and superior thermal uniformity compared to the steady jet. This enhancement is directly attributed to the dynamic interaction between coherent vortex structures and the thermal boundary layer. A precise phase correlation is established between transient streamwise vorticity and the local Nusselt number, elucidating the core mechanism: energetic vortices generated during the active phase of pulsation penetrate and thin the thermal boundary layer, thereby driving the observed heat transfer augmentation.